Generator Replacement 2.2L (L61)

J 44811 Accessory Belt Tensioner Unloader

Important: Record all pre-set radio stations.

1. Turn the ignition OFF.
2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
3. Remove the throttle body air duct.




Important: Use the required J 44811 .

4. Remove the accessory drive belt. Refer to Drive Belt Replacement .
5. Disconnect the generator electrical connections.



6. Remove the generator to engine block bolts and the generator.

1. Position the generator and install the top bolts finger tight.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the bottom bolts and tighten all the generator bolts.

Tighten
Tighten the generator-to-engine block bolts to 22 N·m (16 lb ft).

3. Connect the electrical connections.

Tighten
Tighten the B+ cable-to-generator nut to 20 N·m (15 lb ft).

Important: Use the required accessory drive belt removal tool number J 44811 .

4. Install the accessory drive belt. Refer to Drive Belt Replacement .
5. Install the throttle body air duct. Refer to Air Cleaner Inlet Duct Replacement .
6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

Tighten
Tighten the battery terminal bolt to 17 N·m (13 lb ft).

7. Reprogram the radio stations.

Generator Replacement 3.5L (L66)

Important: Record all pre-set radio stations.

1. Turn the ignition OFF.
2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .



3. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
4. Remove the accessory drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
5. Install the engine support fixture. Refer to Engine Support Fixture .
6. Remove the front of the engine mount throughbolt and raise the engine for proper clearance.



7. Disconnect the generator electrical connections.



8. Remove the generator to engine block bolts and the generator.

1. Position the generator and install the top bolts finger tight.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the bottom bolts and tighten all the generator bolts.

Tighten
Tighten the generator-to-engine block bolts to 44 N·m (33 lb ft).

3. Connect the electrical connections.

Tighten
Tighten the B+ cable-to-generator nut to 12 N·m (106 lb in).

4. Lower the engine and tighten the engine mount throughbolt.

Tighten
Tighten the bolts to 110 N·m (81 lb ft).

5. Remove the engine support fixture.
6. Install the accessory drive belt tensioner. Refer to Drive Belt Tensioner Replacement ).
7. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

Tighten
Tighten the battery terminal bolt to 17 N·m (13 lb ft).

9. Reprogram the radio stations.