GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value

Yes

No

1

  1. Make a visual check of the cooling system.
  2. Check the ground under the vehicle.

Is the coolant visible on the ground?

--

Go to Step 3

Go to Step 2

2

Check the cooling system for proper pressure retention. Refer to Cooling System Leak Testing .

Does the cooling system maintain the correct pressure?

103 kPa (15 psi)

Go to Step 13

Go to Step 3

3

Check for a leaking radiator.

Does the radiator leak?

--

Go to Step 4

Go to Step 5

4

Repair or replace the radiator. Refer to Radiator Replacement .

Is there still a loss of coolant?

--

Go to Step 5

System OK

5

Check for a leaking coolant recovery reservior tank or hose.

Is there a leak in the reservoir, or is the reservoir hose damaged?

--

Go to Step 6

Go to Step 7

6

Replace the coolant recovery tank or hose. Refer to Coolant Recovery Reservoir Replacement .

Is there still a loss of coolant?

--

Go to Step 7

System OK

7

Check for any loose or damaged radiator hoses and connections.

Are any radiator hoses or hose connections damaged?

--

Go to Step 8

Go to Step 9

8

  1. Reseat the hoses and clamps.
  2. If the leak is still present, replace the hoses and the clamps. Refer to Radiator Hose Replacement .

Is there still a loss of coolant?

--

Go to Step 9

System OK

9

Check for a water pump gasket leak.

Is there a leak at the water pump gasket?

--

Go to Step 10

Go to Step 11

10

Replace the water pump gasket. Refer to Water Pump Replacement .

Is there still a loss of coolant?

--

Go to Step 11

System OK

11

Check for a water pump seal leak.

Is there a leak at the water pump seal?

--

Go to Step 12

Go to Step 13

12

Replace the water pump. Refer to Water Pump Replacement .

Is there still a loss of coolant?

--

Go to Step 13

System OK

13

Check the radiator filler cap. Refer to Cooling System Leak Testing .

Is the radiator filler cap damaged?

--

Go to Step 14

Go to Step 15

14

Replace the radiator filler cap. Refer to Pressure Cap Description .

Is there still a loss of coolant?

--

Go to Step 15

System OK

15

Check the cylinder head gasket for leaks. Refer to Cooling System Leak Testing .

Is the cylinder head gasket leaking?

--

Go to Step 16

Go to Step 19

16

Replace the cylinder head gasket. Refer to Cylinder Head Replacement in Engine Mechanical.

Is there still a loss of coolant?

--

Go to Step 17

System OK

17

Inspect the cylinder head and cylinder block.

Is the cylinder head or cylinder block cracked?

--

Go to Step 18

Go to Step 19

18

Replace or resurface the cylinder head or cylinder block as necessary. Refer to Cylinder Head Replacement in Engine Mechanical. Refer to Engine Block Clean and Inspect in Engine Mechanical.

Is there still a loss of coolant?

--

Go to Step 19

System OK

19

Check for a leaking heater core.

Is the heater core leaking?

--

Go to Step 20

System OK

20

Replace the heater core. Refer to Heater Core Replacement in HVAC.

Is there still a loss of coolant?

--

--

System OK