GM Service Manual Online
For 1990-2009 cars only

Circuit Description

The HVAC control module receives a position signal from the air temperature actuator. The air temperature actuator position sensor is a potentiometer that is tied to a 5 volt reference source. The variable output from the potentiometer feeds back a position signal to a pull-up resistor which is located in the HVAC control module. This signal determines the necessary drive signal to the actuator motor which provides the proper air temperature door position. This value is stored in the keep alive memory (KAM) portion of the HVAC control module.

Conditions for Running the DTC

The ignition is in the ON position.

Conditions for Setting the DTC

With the ignition ON, the HVAC control module will detect this condition when the signal circuit is below 0.09 V, for B0415, or above 4.9 V, for B0416.

Action Taken When the DTC Sets

The HVAC control module drives the temperature valve to the full COLD position when the system is in one of the following modes:

    • PANEL
    • BI-LEVEL
    • AUTO PANEL/AUTO BI-LEVEL

The HVAC control module drives the temperature valve to full HEAT position when the system is in one of the following modes:

    • LOWER
    • DEFOG
    • DEFROST
    • AUTO LOWER

Conditions for Clearing the DTC

    • The DTC becomes history when the HVAC control module no longer detects a failure.
    • The history DTC clears after 50 fault-free ignition cycles.
    • The DTC can be cleared with a scan tool.

Diagnostic Aids

    • Normal operating range is between 40-200 counts. If out of this range check for binding, misalignment, or broken air temperature door.
    • If condition is not present, refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. Tests for the proper operation of the circuit in the high voltage range.

  2. Tests for the proper operation of the circuit in the low voltage range. If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to voltage.

  3. Tests for a short to ground in the 5 volt reference circuit.

Step

Action

Value(s)

Yes

No

Schematic Reference: HVAC Schematics

Connector End View Reference: HVAC Connector End Views

1

Did you perform the HVAC Diagnostic System Check?

--

Go to Step 2

Go to Diagnostic System Check - HVAC Systems - Automatic

2

  1. Probe signal circuit of the air temperature actuator.
  2. Turn ON the ignition, with the engine OFF.
  3. Measure the voltage from the signal circuit of the air temperature actuator to a good ground at the HVAC control module.

Does the voltage measure within the specified range?

0.09-4.95 V

Go to Diagnostic Aids

Go to Step 3

3

  1. Turn OFF the ignition.
  2. Disconnect the air temperature actuator.
  3. Turn ON the ignition, with the engine OFF.
  4. Measure the voltage from the signal circuit of the air temperature actuator to a good ground.

Does the voltage measure greater than the specified value?

4.95 V

Go to Step 4

Go to Step 8

4

  1. Turn OFF the ignition.
  2. Connect a 3 amp fused jumper wire between the signal circuit of the air temperature actuator and the low reference circuit of the air temperature actuator.
  3. Turn ON the ignition, with the engine OFF.
  4. Measure the voltage from the signal circuit of the air temperature actuator to a good ground.

Does the voltage measure less than the specified value?

0.09 V

Go to Step 5

Go to Step 9

5

  1. Turn OFF the ignition.
  2. Disconnect the fused jumper wire.
  3. Connect a 3 amp fused jumper wire between the 5 volt reference circuit of the air temperature actuator and the signal circuit of the air temperature actuator.
  4. Turn ON the ignition, with the engine OFF.
  5. Measure the voltage from the signal circuit of the air temperature actuator to a good ground.

Does the voltage measure greater than the specified value?

4.95 V

Go to Step 7

Go to Step 6

6

Test the 5 volt reference circuit of the air temperature actuator for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 12

7

Test the 5 volt reference circuit of the air temperature actuator for a short to voltage, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 11

8

Test the signal circuit of the air temperature actuator for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 12

9

Test the signal circuit of the air temperature actuator for a short to voltage, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 10

10

Test the low reference circuit of the air temperature actuator for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 12

11

Inspect for poor connections at the harness connector of the air temperature actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 13

12

Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 15

Go to Step 14

13

Important: Perform the recalibration procedure for the air temperature actuator.

Replace the air temperature actuator. Refer to Air Temperature Actuator Replacement .

Did you complete the replacement?

--

Go to Step 15

--

14

Important: Perform the recalibration procedure for the HVAC control module.

Replace the HVAC control module. Refer to HVAC Control Module Replacement .

Did you complete the replacement?

--

Go to Step 15

--

15

  1. Use the scan tool in order to clear the DTCs.
  2. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.

Does the DTC reset?

--

Go to Step 2

System OK