GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1996 🢒 Cavalier 🢒 Engine 🢒 Engine Controls - 2.2L 🢒 Fuel Injector Solenoid Coil Test
Table 1: Fuel Injector Coil Test Procedure - Engine Coolant Temperature 10° C - 35° C (50° F - 95° F)
Table 2: Example
Table 3: Fuel Injector Coil Test Procedure - Engine Coolant Temperature Less Than 10° C (50° F) or Greater Than 35° C (95° F)

Test Description
Object Number: 17707 Size: MF

Caution: Wrap a shop towel around the fuel pressure connection in order to reduce the risk of fire and personal injury. The towel will absorb any fuel leakage that occurs during the connection of the fuel pressure gage. Place the towel in an approved container when the connection of the fuel pressure gage is complete.

  1. The engine coolant temperature affects the ability of the fuel injector tester to detect a faulty fuel injector. If the engine coolant temperature is NOT between 10°C and 35°C (50°F and 95°F), go to Fuel Injector Coil Test Procedure - Engine Coolant Temperature Less Than 10°C (50°F) or Greater Than 35°C (95°F).

    2.

  2. The first second of the voltage displayed by the DVM may be inaccurate due to the initial current surge, therefore, record the lowest voltage displayed by the DVM after the first second of the test. The voltage displayed by the DVM should be within the specified range (refer to the Example). The voltage displayed by the DVM may increase throughout the test as the fuel injector windings warm and the resistance of the fuel injector windings changes. An erratic voltage reading (large fluctuations in voltage that do not stabilize) indicates an intermittent connection within the fuel injector.

Resistance Ohms

Voltage Specification at 10°C-35°C

(50°F-95°F)

11.8-12.6

5.6-6.5

Fuel Injector Number

Voltage Reading

Pass/Fail

1

6.3

P

2

5.9

P

3

6.2

P

4

6.1

P

5

4.8

F

6

6.0

P

Fuel Injector Coil Test Procedure - Engine Coolant Temperature 10° C - 35° C (50° F - 95° F)

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Connect the scan tool.
  2. Check the engine coolant temperature.

Is the engine coolant temperature within the specified limits?

10°C-35°C (50°F-95°F)

Go to Step 3

Go to Fuel Injector Solenoid Coil Test

3

    Notice: In order to prevent flooding of a single cylinder and possible engine damage, relieve the fuel pressure before performing the fuel injector coil test procedure.

  1. Turn the ignition OFF.
  2. Relieve the fuel pressure. Refer to Fuel Pressure Relief Procedure
  3. Access the fuel injector electrical connectors as required.
  4. Connect the fuel injector tester to B+ and ground.
  5. Set the amperage supply selector switch on the fuel injector tester to the Coil Test 0.5  amp position.
  6. Connect the leads from the voltmeter to the fuel injector tester.
  7. Set the DVM to the tenths scale (0.0).
  8. Connect the fuel injector tester to a fuel injector.

    9. Important: Check the engine coolant temperature again to ensure that the correct chart is being used.

  9. Press the Push to Start Test button on the fuel injector tester.
  10. Observe the voltage reading on the DVM.

    11. Important : The voltage reading may rise during the test.

  11. Record the lowest voltage observed after the first second of the test.
  12. Repeat Steps 8 through 11 for each fuel injector.

    13. Did any fuel injector have an erratic voltage reading (large fluctuations in voltage that do not stabilize) or a voltage reading outside of the specified limits?

5.6-6.5 volts

Go to Step 4

Go to Fuel Injector Balance Test

4

Replace the faulty fuel injector(s). Refer to Fuel Injector Replacement

Is the action complete?

--

Go to Fuel Injector Balance Test

--

Test Description
Object Number: 17707 Size: MF

Caution: Wrap a shop towel around the fuel pressure connection in order to reduce the risk of fire and personal injury. The towel will absorb any fuel leakage that occurs during the connection of the fuel pressure gage. Place the towel in an approved container when the connection of the fuel pressure gage is complete.

  1. The engine coolant temperature affects the ability of the fuel injector tester to detect a faulty fuel injector. If the engine coolant temperature is between 10°C-35°C (50°F-95°F), go to Fuel Injector Coil Test Procedure - Engine Coolant Temperature 10°C- 35°C (50°F-95°F).

    2.

  2. The first second of the voltage displayed by the DVM may be inaccurate due to the initial current surge, therefore, record the lowest voltage displayed by the DVM after the first second of the test. The voltage displayed by the DVM may increase throughout the test as the fuel injector windings warm and the resistance of the fuel injector windings changes. An erratic voltage reading (large fluctuations in voltage that do not stabilize) indicates an intermittent connection within the fuel injector. From the voltages recorded, identify the highest voltage, excluding any voltages above 9.5 volts. Subtract each voltage that is not above 9.5 volts from the highest voltage. Record each subtracted value (refer to the Example). The subtracted value for any fuel injector must not exceed 0.6 volt. A fuel injector with a subtracted value that is greater than 0.6 volt is considered faulty and must be replaced. A fuel injector with a recorded voltage above 9.5 volts is also considered faulty and must be replaced.

Example

Highest Voltage Reading

Acceptable Subtracted Value Above/Below

10° C-35° C

(50° F-95° F)

7.1 Volts

0.6 Volts

Injector Number

Voltage

Subtracted Value

Pass/Fail

1

9.8

--

F

2

6.6

0.5

P

3

6.9

0.2

P

4

5.8

1.3

F

5

7.0

0.1

P

6

7.1

0.0

P

Fuel Injector Coil Test Procedure - Engine Coolant Temperature Less Than 10° C (50° F) or Greater Than 35° C (95° F)

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Connect the scan tool.
  2. Check the engine coolant temperature.

Is the engine coolant temperature outside the specified limits?

10°C-35°C (50°F-95°F)

Go to Step 3

Go to Fuel Injector Solenoid Coil Test

3

  1. Turn the ignition OFF.

    2. Notice: In order to prevent flooding of a single cylinder and possible engine damage, relieve the fuel pressure before performing the fuel injector coil test procedure.

  2. Relieve the fuel pressure. Refer to Fuel Pressure Relief Procedure .
  3. Access the fuel injector electrical connectors as required.
  4. Connect the fuel tester to B+ and ground.
  5. Set the amperage supply selector switch on the fuel injector tester to the Coil Test 0.5 amp position.
  6. Connect the leads from the voltmeter the fuel injector tester.
  7. Set the DVM to the tenths scale (0.0).
  8. Connect the fuel injector tester to a fuel injector.

    9. Important: Check the engine coolant temperature again to ensure that the correct chart is being used.

  9. Press the Push to Start Test button on the fuel injector tester.
  10. Observe the voltage reading on the DVM.

    11. Important : The voltage reading may rise during the test.

  11. Record the lowest voltage observed after the first second of the test.
  12. Repeat Steps 8 through 11 for each fuel injector.

  13. Identify the highest voltage reading recorded other than those above 9.5 volts.
  14. Subtract any other voltage reading recorded from the highest voltage reading recorded.
  15. Repeat Step 14 for all the remaining fuel injectors.

Is any value that resulted from subtraction greater than the specified value?

0.6 volts

Go to Step 4

Go to Fuel Injector Balance Test

4

Replace any fuel injector that had any of the following :

    • A subtracted value exceeding 0.6 volts.
    • An initial reading above 9.5 volts.
    • An erratic reading.

Refer to Fuel Injector Replacement

Is the action complete?

--

Go to Fuel Injector Balance Test

--