GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Corvette 🢒 Engine 🢒 Engine Cooling 🢒 Loss of Coolant

Loss of Coolant LS3, LS7

Step

Action

Yes

No

DEFINITION: The cooling system is losing coolant either internally or externally.

1

Were you sent here from Symptoms or another diagnostic table?

Go to Step 2

Go to Symptoms - Engine Cooling

2

Repair any present DTCs. Refer to Diagnostic System Check - Vehicle.

Is the action complete?

Go to Step 3

--

3

Inspect the coolant level.

Is the coolant at the proper level?

Go to Step 5

Go to Step 4

4

Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling.

Is the action complete?

Go to Step 5

--

5

If the engine is suspected to have a coolant leak into a cylinder, the coolant can hydraulically lock the engine.

Does the engine crankshaft rotate?

Go to Step 6

Go to Step 27

6

Engine overheating can cause a loss of coolant.

Is the engine overheating?

Go to Step 28

Go to Step 7

7

Extended operation with a low coolant level can cause engine internal component failure.

Is the engine knocking?

Go to Step 30

Go to Step 8

8
  1. Idle the engine at normal operating temperature.
  2. Inspect for heavy white smoke coming out of the exhaust pipe.

Is a heavy white smoke present from the exhaust pipe?

Go to Step 9

Go to Step 10

9

Coolant in the exhaust system creates a distinctive, burning coolant odor in the exhaust.

Condensation in the exhaust system can cause an odorless white smoke during engine warm up.

Does the white smoke have a burning coolant type odor?

Go to Step 29

Go to Step 10

10

Warning: Refer to Moving Parts and Hot Surfaces Warning in the Preface section.

With the engine idling, inspect the coolant recovery system.

Does the coolant recovery system discharge coolant while the engine is idling?

Go to Step 14

Go to Step 11

11

Visually inspect the hoses, pipes and hose clamps at the following locations:

    • Coolant surge tank
    • Water Pump
    • Throttle Body
    • Heater core
    • Radiator

Are any of the hoses, clamps or pipes leaking?

Go to Step 21

Go to Step 12

12

Visually inspect the following components:

    • Coolant pressure cap
    • Block Heater
    • Core plugs
    • Cylinder head gaskets
    • Engine block
    • Intake manifold
    • Radiator
    • Thermostat housing
    • Water pump

Are any of the listed components leaking?

Go to Step 21

Go to Step 13

13
  1. Pressure test the cooling system. Refer to Cooling System Leak Testing.
  2. With the cooling system pressurized, visually inspect the components listed in steps 11 and 12.

Are any leaks present?

Go to Step 21

Go to Step 14

14

Pressure test the coolant pressure cap. Refer to Pressure Cap Testing.

Does the coolant pressure cap hold pressure?

Go to Step 15

Go to Step 22

15

Inspect for the following conditions:

    • A coolant smell inside of the vehicle
    • Coolant in the HVAC module drain tube
    • Coolant on the vehicle floor covering near the HVAC module

Is coolant present?

Go to Step 23

Go to Step 16

16
  1. Add 30 ml (1 oz) of GM P/N 89022219 (Canadian P/N 89022220) Canada Extended Life Coolant Leak Detection Dye to the cooling system for each 15 L (4 gal) of coolant. Refer to Approximate Fluid Capacities.
  2. Start the vehicle and allow the engine to reach normal operating temperature.
  3. Shut the engine off.
  4. Use the J 42220 Universal 12V Leak Detection Lamp to visually inspect the components listed in steps 11 and 12.

Are any leaks present?

Go to Step 21

Go to Step 17

17

Use the J 42220 Universal 12V Leak Detection Lamp to inspect for the following conditions:

    • Coolant dye in the HVAC module drain tube
    • Coolant dye on the vehicle floor covering near the HVAC module

Is coolant dye present?

Go to Step 23

Go to Step 18

18

Inspect the underside of the engine oil fill cap for a gray/white milky substance.

Is a milky substance under the oil fill cap?

Go to Step 19

Go to Step 20

19

Inspect the engine oil fluid level indicator for a gray/white milky substance.

Is a milky substance on the engine oil fluid level indicator?

Go to Step 29

Go to Step 20

20

Inspect the automatic transmission oil fluid level indicator, if equipped, for a gray/white milky substance.

Is there a milky substance on the automatic transmission fluid level indicator?

Go to Step 24

Go to Step 32

21

Repair or replace the leaking component. Refer to the appropriate repair.

Is the repair complete?

Go to Step 32

--

22

Replace the coolant pressure cap.

Is the repair complete?

Go to Step 32

--

23

Replace the heater core. Refer to Heater Core Replacement.

Is the repair complete?

Go to Step 32

--

24
  1. Remove the transmission oil cooler lines from the radiator.
  2. Pressure test the cooling system. Refer to Cooling System Leak Testing.
  3. Inspect the transmission oil cooler for coolant.

Is coolant present?

Go to Step 25

Go to Step 26

25
  1. Replace the radiator. Refer to Radiator Replacement.
  2. Service the automatic transmission. Refer to Engine Coolant/Water in Transmission.

Is the repair complete?

Go to Step 32

--

26

Install the cooler lines to the radiator.

Is the action complete?

Go to Step 32

--

27

Repair the engine no crank condition. Refer to Engine Will Not Crank - Crankshaft Will Not Rotate.

Is the repair complete?

Go to Step 32

--

28

Repair the engine overheating condition. Refer to Engine Overheating.

Is the repair complete?

Go to Step 32

--

29

Repair the engine internal coolant leak. Refer to:

    •  Coolant in Engine Oil

Is the repair complete?

Go to Step 32

--

30

Repair the engine knock. Refer to Lower Engine Noise, Regardless of Engine Speed.

Is the repair complete?

Go to Step 32

--

31

Repair the combustion pressure in the cooling system problem. Refer to Cylinder Leakage Test

Is the repair complete?

Go to Step 32

--

32

Operate the system in order to verify the repair.

Did you find and correct the condition?

System OK

Go to Step 2

Loss of Coolant LS9

Step

Action

Yes

No

DEFINITION: The cooling system is losing coolant either internally or externally.

1

Were you sent here from Symptoms or another diagnostic table?

Go to Step 2

Go to Symptoms - Engine Cooling

2

Repair any present DTCs. Refer to Diagnostic System Check - Vehicle.

Is the action complete?

Go to Step 3

--

3

Inspect the coolant level.

Is the coolant at the proper level?

Go to Step 5

Go to Step 4

4

Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling for LS3 and LS7 and Charge Air Cooling System Draining and Filling for LS9.

Is the action complete?

Go to Step 5

--

5

If the engine is suspected to have a coolant leak into a cylinder, the coolant can hydraulically lock the engine.

Does the engine crankshaft rotate?

Go to Step 6

Go to Step 31

6

Engine overheating can cause a loss of coolant.

Is the engine overheating?

Go to Step 32

Go to Step 7

7

Extended operation with a low coolant level can cause engine internal component failure.

Is the engine knocking?

Go to Step 34

Go to Step 8

8
  1. Idle the engine at normal operating temperature.
  2. Inspect for heavy white smoke coming out of the exhaust pipe.

Is a heavy white smoke present from the exhaust pipe?

Go to Step 9

Go to Step 10

9

Coolant in the exhaust system creates a distinctive, burning coolant odor in the exhaust.

Condensation in the exhaust system can cause an odorless white smoke during engine warm up.

Does the white smoke have a burning coolant type odor?

Go to Step 33

Go to Step 10

10

Warning: Refer to Moving Parts and Hot Surfaces Warning in the Preface section.

With the engine idling, inspect the coolant recovery system.

Does the coolant recovery system discharge coolant while the engine is idling?

Go to Step 14

Go to Step 11

11

Visually inspect the hoses, pipes and hose clamps at the following locations:

    • Coolant surge tank
    • Water Pump
    • Throttle Body
    • Heater core
    • Radiator

Are any of the hoses, clamps or pipes leaking?

Go to Step 21

Go to Step 12

12

Visually inspect the following components:

    • Coolant pressure cap
    • Block Heater
    • Core plugs
    • Cylinder head gaskets
    • Engine block
    • Intake manifold
    • Radiator
    • Thermostat housing
    • Water pump

Are any of the listed components leaking?

Go to Step 21

Go to Step 13

13
  1. Pressure test the cooling system. Refer to Cooling System Leak Testing.
  2. With the cooling system pressurized, visually inspect the components listed in steps 11 and 12.

Are any leaks present?

Go to Step 21

Go to Step 14

14

Pressure test the coolant pressure cap. Refer to Pressure Cap Testing.

Does the coolant pressure cap hold pressure?

Go to Step 15

Go to Step 22

15

Inspect for the following conditions:

    • A coolant smell inside of the vehicle
    • Coolant in the HVAC module drain tube
    • Coolant on the vehicle floor covering near the HVAC module

Is coolant present?

Go to Step 23

Go to Step 16

16
  1. Add 30 ml (1 oz) of GM P/N 89022219 (Canadian P/N 89022220) Canada Extended Life Coolant Leak Detection Dye to the cooling system for each 15 L (4 gal) of coolant. Refer to Approximate Fluid Capacities.
  2. Start the vehicle and allow the engine to reach normal operating temperature.
  3. Shut the engine off.
  4. Use the J 42220 Universal 12V Leak Detection Lamp to visually inspect the components listed in steps 11 and 12.

Are any leaks present?

Go to Step 21

Go to Step 17

17

Use the J 42220 Universal 12V Leak Detection Lamp to inspect for the following conditions:

    • Coolant dye in the HVAC module drain tube
    • Coolant dye on the vehicle floor covering near the HVAC module

Is coolant dye present?

Go to Step 23

Go to Step 18

18

Inspect the underside of the engine oil fill cap for a gray/white milky substance.

Is a milky substance under the oil fill cap?

Go to Step 19

Go to Step 20

19

Inspect the engine oil fluid level indicator for a gray/white milky substance.

Is a milky substance on the engine oil fluid level indicator?

Go to Step 33

Go to Step 20

20

Inspect the automatic transmission oil fluid level indicator, if equipped, for a gray/white milky substance.

Is there a milky substance on the automatic transmission fluid level indicator?

Go to Step 24

Go to Step 36

21

Repair or replace the leaking component. Refer to the appropriate repair.

Is the repair complete?

Go to Step 36

--

22

Replace the coolant pressure cap.

Is the repair complete?

Go to Step 36

--

23

Replace the heater core. Refer to Heater Core Replacement.

Is the repair complete?

Go to Step 36

--

24
  1. Remove the transmission oil cooler lines from the radiator.
  2. Pressure test the cooling system. Refer to Cooling System Leak Testing.
  3. Inspect the transmission oil cooler for coolant.

Is coolant present?

Go to Step 25

Go to Step 26

25
  1. Replace the radiator. Refer to Radiator Replacement.
  2. Service the automatic transmission. Refer to Engine Coolant/Water in Transmission.

Is the repair complete?

Go to Step 36

--

26

Visually inspect the hoses, pipes and hose clamps at the following locations:

    • Charge Air Cooling Pump
    • Charge Air Cooler
    • Charge Air Cooler Pump Inlet and Outlet Hoses
    • Charge Air Cooler Reservoir Inlet and Outlet Hoses
    • Charge Air Cooler Reservoir
    • Supercharger

Are any of the hoses, clamps or pipes leaking?

Go to Step 21

Go to Step 27

27

Visually inspect the following components:

    • Charge Air Cooling Pump
    • Charge Air Cooler
    • Charge Air Cooler Reservoir
    • Supercharger

Are any of the listed components leaking?

Go to Step 21

Go to Step 28

28
  1. Pressure test the cooling system. Refer to Cooling System Leak Testing
  2. With the cooling system pressurized, visually inspect the components listed in steps 26 and 27.

Are any leaks present?

Go to Step 21

Go to Step 29

29
  1. Add 30 ml (1 oz) of GM P/N 89022219 (Canadian P/N 89022220) Canada Extended Life Coolant Leak Detection Dye to the cooling system for each 15 L (4 gal) of coolant. Refer to Approximate Fluid Capacities
  2. Activate the pump using the TECH 2 to cycle the dye around the charge air cooling system.
  3. Shut the engine off.
  4. Use the J 42220 Universal 12V Leak Detection Lamp to visually inspect the components listed in steps 26 and 27.

Are any leaks present?

Go to Step 21

Go to Step 36

30

Install the cooler lines to the radiator.

Is the action complete?

Go to Step 36

--

31

Repair the engine no crank condition. Refer to Engine Will Not Crank - Crankshaft Will Not Rotate.

Is the repair complete?

Go to Step 36

--

32

Repair the engine overheating condition. Refer to Engine Overheating.

Is the repair complete?

Go to Step 36

--

33

Repair the engine internal coolant leak. Refer to:

    •  Coolant in Engine Oil

Is the repair complete?

Go to Step 36

--

34

Repair the engine knock. Refer to Lower Engine Noise, Regardless of Engine Speed.

Is the repair complete?

Go to Step 36

--

35

Repair the combustion pressure in the cooling system problem. Refer to Cylinder Leakage Test

Is the repair complete?

Go to Step 36

--

36

Operate the system in order to verify the repair.

Did you find and correct the condition?

System OK

Go to Step 2