To overhaul the engine, follow the sequence below.
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Draining Fluids and Oil Filter Removal
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Engine Flywheel Removal
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Oil Level Indicator and Tube Removal
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Exhaust Manifold Removal
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Intake Manifold Removal
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Crankshaft Balancer Removal
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Camshaft Timing Chain, Sprocket, and Tensioner Removal
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Water Pump Removal
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Timing Chain Housing Removal
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Intake Camshaft, Housing and Lifter Removal
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Exhaust Camshaft, Housing and Lifter Removal
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Cylinder Head Removal
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Oil Filter Adapter Removal
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Oil Pan Removal
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Oil Pump Removal
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Balance Shaft Housing Removal
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Piston, Connecting Rod, and Bearing Removal
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Crankshaft Rear Oil Seal and Housing Removal
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Crankshaft and Bearing Removal
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Engine Block Plug Removal
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Engine Block Cleaning and Inspection
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Crankshaft Balancer Cleaning and Inspection
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Engine Flywheel Cleaning and Inspection
- Cylinder Boring and Honing
- Crankshaft and Bearings Clean and Inspect (Inspection)
- Crankshaft and Bearings Clean and Inspect (Bearing Selection)
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Piston and Connecting Rod Disassemble
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Piston, Connecting Rod, and Bearing Cleaning and Inspection
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Piston Selection
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Piston and Connecting Rod Assemble
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Camshaft and Housing Cleaning and Inspection
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Camshaft Timing Chain and Sprocket Cleaning and Inspection
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Cylinder Head Disassemble
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Cylinder Head Cleaning and Inspection
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Valve Guide Reaming, and Valve and Seat Grinding
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Cylinder Head Assemble
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Oil Pump Disassemble
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Oil Pump Cleaning and Inspection
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Oil Pump Assemble
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Intake Manifold Cleaning and Inspection
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Exhaust Manifold Cleaning and Inspection
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Oil Pan Cleaning and Inspection
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Balance Shaft Cleaning and Inspection
- Service Prior to Assembly
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Engine Block Plug Installation
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Crankshaft and Bearing Installation
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Crankshaft Rear Oil Seal and Housing Installation
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Piston, Connecting Rod, and Bearing Installation
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Balance Shaft Housing Installation
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Oil Pump Installation
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Balance Shaft to Engine Timing
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Cylinder Head Installation
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Intake Camshaft, Housing and Lifter Installation
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Exhaust Camshaft, Housing and Lifter Installation
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Timing Chain Housing Installation
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Water Pump Installation
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Camshaft Timing Chain, Sprocket, and Tensioner Installation
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Crankshaft Front Cover Oil Seal Installation
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Engine Front Cover Installation
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Oil Pan Installation
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Oil Filter Adapter Installation
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Intake Manifold Installation
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Crankshaft Balancer Installation
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Exhaust Manifold Installation
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Oil Level Indicator and Tube Installation
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Engine Flywheel Installation
- Engine Set-Up and Testing
- Thread Repair