The ABS VI Antilock Braking System consists of the following
components:
• | A conventional hydraulic brake system |
The conventional brake system includes the following components:
• | Interconnecting hydraulic brake lines |
• | A red BRAKE warning indicator |
The ABS VI includes the following components:
• | An ABS brake modulator/brake motor pack assembly |
• | An electronic brake control module (EBCM) |
• | An electronic brake control relay |
• | Four wheel speed sensors |
• | The interconnecting wiring |
• | An amber ABS warning indicator |
ABS Brake Modulator/Brake Motor Pack Assembly
The ABS Brake Modulator/Brake Motor Pack Assembly controls hydraulic
pressure to the following areas:
• | The rear calipers or the rear wheel cylinders |
The ABS Brake Modulator/Brake Motor Pack Assembly controls hydraulic
pressure by modulating the hydraulic pressure. This action prevents wheel
lock-up.
The basic ABS brake modulator configuration consists of the following
components:
• | The hydraulic check valves |
The ABS brake motor pack consists of the following components:
Refer to Base Brake System and Antilock Brake System in this section
for more information.
Electronic Brake Control Module Brake Traction Control Module (EBCM)
Notice: There is no serviceable or removable PROM. The EBCM must
be replaced as an assembly.
The Electronic Brake Control
Module (EBCM) controls the ABS VI. A microprocessor controls the EBCM.
The inputs to the system include the following components:
• | The four wheel speed sensors |
• | The unswitched battery voltage |
The outputs include the following components:
• | Three bi-directional motor controls |
• | Four indicator controls |
• | Two solenoid controls (ABS) |
A serial data line is provided for service diagnostic tools and assembly
plant testing. The serial data line is located in terminal 9 of the
Data Link Connector (DLC).
The EBCM monitors the speed of each wheel.
The EBCM controls the motors and the solenoids in order to reduce brake
pressure to a particular wheel when the following conditions exist:
• | The wheel is approaching lock-up. |
• | The brake switch is on. |
When the wheel regains traction, brake pressure increases until the
wheel approaches lock-up again.
This cycle will repeat until one of the following conditions exists:
• | The vehicle comes to a stop. |
• | The wheel no longer approaches lock-up. |
The EBCM monitors the following components for proper operation:
• | Each of the inputs (except for the serial data line) |
If a system malfunction is detected, the EBCM will store a DTC in nonvolatile
memory (i.e., the DTC will not disappear if the battery is disconnected.)
Refer to
Diagnostic System Check
for more information.
Front Wheel Speed Sensors
Each of the front wheel speed sensors consists of a variable reluctance
sensor.
The sensor and the toothed ring are part of the sealed hub and bearing
unit. Being part of the sealed hub and bearing unit allows improved environmental
protection and easier assembly.
When teeth pass by the sensor, the sensor generates an AC voltage that
has a frequency proportional to the speed of the wheel.
The sensor is not repairable.
The air gap is not adjustable.
The sensor and the toothed ring cannot be serviced separately from the
hub and bearing assembly.
The entire integral bearing/sensor unit must be replaced if a front
wheel speed sensor fails.
Refer to
Wheel Speed Sensor Replacement
or to
Wheel Speed Sensor Replacement
.
Rear Wheel Speed Sensors
The rear wheel speed sensors operate in the same manner as the front
wheel speed sensors. Refer to Front Wheel Speed Sensors.
The rear wheel speed sensors and the toothed ring are contained within
the dust cap of the integral rear wheel bearing. This allows approved environmental
protection and easier assembly.
The sensor and the toothed ring are not repairable.
The air gap cannot be adjusted.
The entire integral bearing and speed sensor unit must be replaced if
a rear wheel speed sensor fails.
Refer to
Wheel Speed Sensor Replacement
.
Electronic Brake Control Relay
The Electronic Brake Control Relay is a normally-open contact type.
The Electronic Brake Control Relay has special contact material to handle
the high currents required for the ABS VI operation.
The relay allows battery voltage and current to be supplied to the EBCM.
The EBCM supplies power to the motors and the solenoids.
Brake Fluid Level Indicator Sensor
Refer to Fluid Level Switch in Hydraulic Brakes.
Wiring Harness
The wiring harness is the mechanism which electrically connects the
EBCM to the following components:
• | The power and the ground |
• | The wheel speed sensors |
• | The electronic brake control relay |
• | The serial communications port |
The wiring harness consists of the following components:
• | The wires that provide electrical interconnection |
• | The connectors/terminals that provide an electrical/mechanical
interface from each wire to a system component |
Wheel Speed Sensor Jumper Harness
A jumper harness located between each wheel speed sensor and the main
wiring harness.
Each jumper harness is made of highly flexible twisted pair wiring.
The wiring exists because the main harness must connect to the suspension
of the vehicle. Therefore, the wiring in this area is subjected to the same
motion as a spring or a shock absorber. Any repair to this section of wiring
will result in stiffening. Stiffening will eventually result in failure due
to wire fatigue.
The wheel speed sensor jumper harnesses are not repairable and must
be replaced. Do not attempt to solder, splice, or crimp the harnesses. Eventual
failure will occur.
Refer to
Wheel Speed Sensor Jumper Harness Replacement
or to
Wheel Speed Sensor Jumper Harness Replacement
.
Warning Indicators
Caution: The braking system may not be working properly if the ABS warning indicator
is flashing. Driving with a flashing ABS warning indicator can lead to an
accident. If the ABS warning indicator is flashing, pull safely off the road
and have the vehicle towed for service.
The Electronic Brake Control Module (EBCM) continuously
monitors itself and other ABS components.
If the EBCM detects a problem with the system, the amber ABS warning
indicator will either flash or light continuously (solid indicator) in order
to alert the driver of the problem.
The amber ABS warning indicator will flash if the EBCM attempts to turn
on following indicators at the same time, but is unable to do so:
• | The red BRAKE warning indicator |
• | The amber ABS warning indicator |
The amber ABS warning indicator flashes to warn the driver of an existing
ABS malfunction which may have degraded the base brake performance. In this
situation, the vehicle must be serviced immediately in order to regain full
base and ABS operation.
A solid amber ABS warning indicator indicates that a problem has been
detected. The problem is one that affects the operation of the ABS. In this
situation, no antilock braking or traction control will be available. Normal
(non-antilock) brake performance will still be available.
The ABS VI must be serviced in order to regain ABS braking ability
and electronic traction control (if equipped).
The red BRAKE warning indicator illuminates when the following conditions
exist:
• | The fluid level in the master cylinder is low |
• | The parking brake switch is closed |
• | The bulb test switch section of the ignition switch is closed |
• | Certain ABS DTCs are set |
| (This is controlled by the EBCM). |
The red BRAKE warning indicator alerts the driver that a base brake
problem may exist.
The amber LOW TRACTION indicator illuminates in order to alert the driver
of a low traction situation. The amber LOW TRACTION informs the driver that
the TCS is operating. The amber LOW TRACTION indicator will remain on for
approximately 3 to 4 seconds after the TCS event is completed.
When the EBCM receives power (the ignition is placed in the RUN or the
START position), the EBCM will command the LOW TRACTION indicator to turn
on for three seconds. This action is a bulb check procedure.
Fuses and Fusible Links
The power distribution system of the vehicle consists of the following
components:
Fusible links are short pieces of wire that are several sizes smaller
than the circuit wire that supply power. They are covered with special high
temperature insulation.
When the fusible links are conducting an improperly high current flow,
they will melt and stop the current flow.
The fusible links are designed to protect the vehicle's electrical system
from the electrical shorts in the circuits that are not protected by the circuit
breakers or fuses.
Refer to Power Distribution and Fuse Block Details in Electrical
Diagnosis for fuse and fusible link locations