GM Service Manual Online
For 1990-2009 cars only

Problem

Action

Caution: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Important: Refer to Symptoms - Engine Exhaust prior to beginning this table.

DEFINITION: An exhaust leak may show stains at the area of the leak. The leak may be felt by holding a hand close to the suspected areas or using a smoke pencil. The leak may make a popping or hissing noise.

Misaligned or improperly installed exhaust system components

Align and tighten the components to the specifications. Refer to Fastener Tightening Specifications .

Exhaust leaks at the following connections:

    • Exhaust manifold to pipe
    • Flanges
    • Pipe clamps

Tighten the components to the specifications. Refer to Fastener Tightening Specifications .

Seals or gaskets leaking

    • Exhaust manifold to cylinder head
    • Exhaust pipes to exhaust manifold
    • Catalytic converter connection
    • EGR connections

Replace the leaking seal or gasket. Refer to the affected components procedure for service.

Exhaust manifold cracked or broken

Replace the exhaust manifold. Refer to Exhaust Manifold Replacement .

Exhaust system component connection welds leaking

Replace the leaking component. Refer to the affected component's procedure for service.

    • Muffler damaged or leaking at the seams.
    • Pipe damaged or leaking

Replace the affected muffler or pipe. Refer to one of the following procedures:

    •  Muffler Replacement
    •  Front Pipe Replacement