Removal Procedure
Tools Required
J 36857 Engine Lift
Brackets
- Disconnect the battery negative cable from the battery. Refer
to
Battery Cable Replacement
in
Engine Electrical.
- Remove the air cleaner
duct and resonator from the throttle body.
- Remove the ignition coil wiring harness from the ignition coils.
Refer to
Ignition Coil Replacement
in Engine Electrical.
- Remove the spark plug wires from the ignition coils. Refer to
Spark Plug Wire Harness Replacement
in Engine
Electrical.
- Remove the spark plug wires from the spark plugs. Refer to
Spark Plug Wire Harness Replacement
in Engine
Electrical.
- Remove the fuel supply lines from the fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Remove the radiator from the vehicle. Refer to
Radiator Replacement
in Engine Cooling
- Disconnect the electrical connectors on the throttle body. Refer
to
Throttle Body Removal
.
- Remove the accelerator cable from the throttle body. Refer to
Throttle Body Removal
.
- Remove the cruise control cables from the throttle body if equipped.
Refer to
Throttle Body Removal
.
- Remove the vacuum lines from the engine.
- Remove the electrical connector from the EGR valve. Refer to
Exhaust Gas Recirculation Valve Replacement
.
- Remove the generator from the generator mounting bracket. Refer
to
Generator Replacement
in
Engine Electrical.
- Remove the engine electrical harness and tie out of the way.
- Raise the vehicle and support with safety stands. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the hoses from the power steering pump. Refer to
Power Steering Pump Replacement
in Power Steering
- Remove the ground wires from the engine block. Refer to
Engine Ground Strap Replacement
in Engine Electrical.
- Remove the starter motor from the engine block. Refer to
Starter Motor Replacement
in Engine Electrical.
- Remove the flywheel inspection cover from the transmission if equipped.
- Remove the bolts from the torque convertor to the flywheel if
equipped. Refer to
Transmission Replacement
in Transmission/Transaxle.
- Remove the exhaust pipes from the exhaust manifolds. Refer to
Exhaust System Replacement
.
- Remove the bolts from the transmission to the engine block.
For the automatic transmission. Refer to
Transmission Replacement
in Transmission/Transaxle.
- Remove the engine auxiliary oil cooler lines from the engine block.
Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine Cooling.
- Lower the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Support the transmission with a suitable jack.
- Attach J 36857
to the rear of the right cylinder head.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the attaching bolt and washer. Use GM P/N 9428217 with
GM P/N 15650963.
Tighten
Tighten the lift bracket bolts to 40 N·m (30 lb ft).
- Remove the front engine mount through bolts. Refer to
Engine Mount Replacement
.
- Remove the engine with a suitable lifting devise.
- Remove the generator mounting bracket from the engine block. Refer
to
Accessory Mounting Brackets Replacement
.
- Remove the lift brackets from the cylinder head.
Installation Procedure
- Attach J 36857
to the rear of the right cylinder head.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the attaching bolt and washer. Use GM P/N 9428217 with
GM P/N 15650963.
Tighten
Tighten the lift bracket bolts to 40 N·m (30 lb ft).
- AttachJ 36857
to the left front cylinder head.
- Install the attaching bolt and washer. Use GM P/N 9428217 with
GM P/N 15650963.
Tighten
Tighten the lift bracket bolts to 40 N·m (30 lb ft).
- Install the engine into the vehicle.
- Install the engine mounting through bolts. Refer to
Engine Mount Replacement
l.
- Remove the engine lift hooks from the cylinder head.
- Install the power steering mounting bracket to the engine block.
Refer to
Accessory Mounting Brackets Replacement
.
- Install the generator mounting bracket. Refer to
Accessory Mounting Brackets Replacement
In Engine Electrical.
- Raise the vehicle and support with safety stands. Refer to
Lifting and Jacking the Vehicle
in General
Information.
- Install the bolts from the transmission to the engine block.
For the automatic transmission. Refer to
Transmission Replacement
in Transmission/Transaxle.
- Install the ground straps to the engine block. Refer to
Engine Ground Strap Replacement
in Engine Electrical.
- Install the hoses to the power steering pump. Refer to
Power Steering Pump Replacement
in Power Steering.
- Install the torque converter bolts. Refer to
Transmission Replacement
in Automatic Transmission/Transaxle.
- Install the convertor pan cover to the transmission. Refer to
Transmission Replacement
in Transmission/Transaxle.
- Install the starter to the engine block. Refer to
Starter Motor Replacement
in Engine Electrical.
- Install the oil cooler lines to the engine block if equipped.
Refer to
Fan Replacement
in
Engine Cooling.
- Install the exhaust pipes to the exhaust manifold.
- Lower the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Install the fuel lines to the fuel rail. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Install the ignition coil wiring harness to the ignition coils.
- Install the spark plug wires to the ignitiion coils Refer to
Spark Plug Wire Harness Replacement
in Engine Electrical.
- Install the spark plug wires to the spark plugs. Refer to
Spark Plug Wire Harness Replacement
in Engine Electrical.
- Install the electrical connector to the EGR valve. Refer to
Exhaust Gas Recirculation Valve Replacement
.
- Install the electrical connectors to the throttle body. Refer
to
Throttle Body Installation
.
- Install the accelerator cable to the Throttle Body. Refer to
Throttle Body Installation
.
- Install the vacuum lines to the engine.
- Install the generator to the generator mounting bracket. Refer
to
Generator Replacement
in Engine
Electrical.
- Install the engine electrical wiring harness to the engine.
- Install the radiator to the vehicle. Refer to
Radiator Replacement
in Engine Cooling.
- Install the Air Cleaner
Duct (1) and Resonator to the throttle body.
- Fill the radiator with coolant. Refer to
Coolant Recovery Reservoir Replacement
in Engine Cooling.
- Connect the battery negative cable to the battery. Refer to
Battery Cable Replacement
in Engine Electrical.
- Before starting a new engine, or one that has been repaired. Refer
to
Engine Set-Up and Testing
.