Removal Procedure
Notice: Perform TDC Offset Recovery procedure if the timing chain, timing gears,
engine front cover, crankshaft position sensor, crankshaft or other components
affecting the timing are replaced.
- Disconnect both he battery
negative cables from the batteries. Refer to
Battery Cable
in Engine Electrical.
- Drain the cooling system. Refer to
Radiator Drain Cock Replacement
in Engine Cooling.
- Remove the front grille and parking lamp assembly.
- Evacuate the air conditioning system. Refer to
Refrigerant Recovery and Recharging
in HVAC.
- Remove the air conditioning condenser. Refer to
Condenser Replacement
in HVAC.
- Remove the radiator from the vehicle. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Remove the auxiliary engine oil cooler if equipped. Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine Cooling.
- Remove the upper intake manifold from the lower intake manifold.
Refer to
Intake Manifold Replacement
.
- Remove the lower intake manifold form the cylinder heads. Refer
to
Intake Manifold Replacement
.
- Remove the turbocharger from the right exhaust manifold. Refer
to.
Turbocharger Replacement
.
- Remove the right exhaust manifold from the cylinder head. Refer
to
Exhaust Manifold Replacement
.
- Remove the left exhaust manifold from the cylinder head. Refer
to
Exhaust Manifold Replacement
.
- Remove the valve rocker arm covers from the cylinder heads. Refer
to
Valve Rocker Arm Cover Replacement
.
- Remove the valve rocker arms and shaft from the cylinder head.
Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Remove the valve pushrod from the valve lifters. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Remove the cylinder head assembly from the engine block. Refer
to
Cylinder Head Replacement
.
- Remove the oil pump drive from the engine block. Refer to
Oil Pump Drive Replacement
.
- Remove the valve lifters from the engine block. Refer to
Valve Lifter Replacement
.
- Remove the engine front cover from the engine block. Refer to
Engine Front Cover Replacement
.
- Remove the timing chain from the engine block. Refer to
Timing Chain and Sprocket Replacement
.
- Remove the camshaft thrust
plate and bolts from the engine block.
- Remove the camshaft spacer
from the engine block.
Important: When removing the camshaft from the engine block, use caution as not
to damage the camshaft bearing.
- Remove the camshaft assembly
from the engine block.
Installation Procedure
Important: When a new camshaft is being installed, use caution when installing
the camshaft. Always install new valve lifters, engine oil and oil filter
must be replacement at the same time.
- Install the camshaft assembly to the engine block.
• | Coat the camshaft lobes with camshaft and valve Prelube GM P/N
1052365. |
• | Lubricate the camshaft bearing journals with clean engine oil. |
- Install the spacer on
the camshaft.
- Install the camshaft thrust
plate on the engine block.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the thrust
plate retaining bolts
Tighten
Tighten the bolts to 23 N·m (17 lb ft)
- Install the timing chain and sprockets on the camshaft. Refer
to
Timing Chain and Sprocket Replacement
.
- Install the valve lifters in the engine block. Refer to
Valve Lifter Replacement
.
- Install the cylinder head assembly on the engine block. Refer
to
Cylinder Head Replacement
.
- Install the pushrods in the valve lifters. Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Install the valve rocker arm and shaft to the cylinder head. Refer
to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Install the valve rocker arm cover to the cylinder head.
Valve Rocker Arm Cover Replacement
.
- Install the right exhaust manifold to the cylinder head. Refer
to
Exhaust Manifold Replacement
.
- Install the left exhaust manifold to the cylinder head. Refer
to
Exhaust Manifold Replacement
.
- Install the turbocharger to the right exhaust manifold. Refer
to
Turbocharger Replacement
.
- Install the oil pump drive in the engine block. Refer to
Oil Pump Drive Replacement
.
- Install the radiator in the vehicle. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Install the air conditioning condenser to the vehicle. Refer to
Condenser Replacement
in HVAC.
- Install the auxiliary engine oil cooler if equipped. Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine Cooling.
- Install the front grille and parking lamp assembly to the vehicle.
- Refill the cooling system. Refer to
Radiator Drain Cock Replacement
in Engine Cooling.
- Connect both the battery negative cables to the batteries. Refer
to
Battery Cable
in Engine
Electrical.
- Charge the air conditioning system. Refer to
Refrigerant Recovery and Recharging
in HVAC.
- Perform TDC offset timing adjustment procedure. Refer to
Fuel Injection Pump Top Dead Center Offset Adjustment
in Engine Controls-6.5L.