GM Service Manual Online
For 1990-2009 cars only

Checks

Action

DEFINITION: The fuel ignites in the intake manifold, or in the exhaust system, making a loud popping noise.

Preliminary Checks

Refer to Important Preliminary Checks in Symptoms .

Ignition System Checks

       Important:: A higher secondary ignition voltage is required to operate the vehicle on CNG than on gasoline. A vehicle that operates normally on gasoline does not indicate a fully functional ignition system.

    • Check for proper secondary ignition system voltage output using the J 26792 spark tester.
    • Remove and inspect the spark plugs for the following conditions:
       - Wet plugs
       - Cracks
       - Wear
       - Improper gap
       - Burned electrodes
       - Heavy deposits
    • Check for proper ignition system operation.
    • Check for proper CMP sensor adjustment and operation. The CMP Retard must be adjusted to 0 plus or minus 1 degree for proper engine operation on CNG fuel.
    • Check for crossfire between sparkplugs. Check for distributor cap or spark plug wire failure. Wetting down the secondary ignition system with a water spray bottle may aid in locating damaged or deteriorated components.

Engine Mechanical Checks

Important:: The alternative fuel system works on the fumigation principle. Fumigation systems are more sensitive to intake manifold leakage than traditional gasoline fuel systems.

    • Check the engine for the following:
       - Intake manifold leaks
       - Improper valve timing
       - Proper engine cylinder compression
       - Sticking or leaking intake or exhaust valves
       - Exhaust system leakage
    • Check the EGR valve for proper operation. A stuck open EGR valve or an EGR system leak may cause this symptom.
    • Check the intake and exhaust system for casting flash.

Fuel System Checks

Perform fuel system diagnosis. Refer to Fuel System Diagnosis .

Additional Checks

    • Check service bulletins for control module (AF ECU, VCM/PCM or ECM) programming updates (re-flashing).
    • Verify that the correct software and calibration has been programmed into the gasoline control module (VCM/PCM or ECM).
    • Test for proper operation of the NGO Enable circuit.