GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

    Caution: Refer to Battery Disconnect Caution in the Preface section.

  1. Disconnect the negative battery cable.

  2. Object Number: 787371  Size: SH
  3. Remove the passenger insulator. Refer to Instrument Panel Insulator Replacement .
  4. Disconnect the brake release lever from the instrument panel (I/P).

  5. Object Number: 386625  Size: SH
  6. Remove the screws from the data link connector.
  7. Remove the data link connector from the I/P.

  8. Object Number: 816362  Size: SH
  9. Remove the I/P center console. Refer to Console Replacement .

  10. Object Number: 832824  Size: SH
  11. Remove the I/P center trim panel. Refer to Instrument Panel Center Trim Panel Replacement .

  12. Object Number: 816365  Size: SH
  13. Remove the left and right I/P side trim.

  14. Object Number: 816332  Size: SH
  15. Remove the assist handle. Refer to Instrument Panel Assist Handle Replacement .

  16. Object Number: 832822  Size: SH
  17. Remove the I/P compartment. Refer to Instrument Panel Compartment Replacement .

  18. Object Number: 816351  Size: SH
  19. Remove the drivers knee bolster. Refer to Driver Knee Bolster Panel Replacement .

  20. Object Number: 816356  Size: SH
  21. Remove the left accessory trim plate. Refer to Instrument Panel Accessory Trim Plate Replacement - Left Side .

  22. Object Number: 816334  Size: SH
  23. Remove the right accessory trim panel. Refer to Instrument Panel Accessory Trim Plate Replacement - Right Side .

  24. Object Number: 815846  Size: SH
  25. Remove the I/P air bag module. Refer to Inflatable Restraint Instrument Panel Module Replacement .
  26. Remove the steering column. Refer to Steering Column Replacement .

  27. Object Number: 816354  Size: SH
  28. Remove the I/P cluster. Refer to Instrument Cluster Replacement .

  29. Object Number: 816340  Size: SH
  30. Remove the I/P upper trim pad. Refer to Instrument Panel Upper Trim Pad Replacement .

  31. Object Number: 922456  Size: SH
  32. Remove both windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement .

  33. Object Number: 815852  Size: SH
  34. Remove the radio from center stack. Refer to Radio Replacement .

  35. Object Number: 815858  Size: SH
  36. Remove the HVAC control. Refer to HVAC Control Module Replacement for the automatic system.

  37. Object Number: 815865  Size: SH
  38. Remove the OnStar® module from center stack. Refer to OnStar Button Assembly Replacement .

  39. Object Number: 815914  Size: SH
  40. Remove the traction control, air ride switch module assembly.

  41. Object Number: 815899  Size: SH
  42. Remove the transfer case control switch module. Refer to Transfer Case Shift Control Module Replacement for the BW 4484 transfer case.

  43. Object Number: 815902  Size: SH
  44. Remove the rear wiper switch. Refer to Rear Window Wiper and Washer Switch Replacement .

  45. Object Number: 815903  Size: SH
  46. Remove headlamp switch. Refer to Headlamp Switch Replacement .
  47. Remove the upper HVAC air temperature sensors from the HVAC ducts. Refer to Duct Air Temperature Sensor Replacement - Upper Right Side and Duct Air Temperature Sensor Replacement - Upper Left Side for the automatic system.
  48. Remove the lower HVAC air temperature sensors from the HVAC ducts. Refer to Duct Air Temperature Sensor Replacement - Lower Left Side and Duct Air Temperature Sensor Replacement - Lower Right Side for the automatic system.

  49. Object Number: 832818  Size: SH
  50. Remove the nut from the I/P carrier center support.
  51. Remove the upper I/P carrier bolts.
  52. Remove the drivers and passenger side I/P carrier bolts.
  53. Disconnect the electrical connections from the body control module (BCM) to the body harness.
  54. Remove the wiring harnesses through the openings in the I/P retainer.
  55. Remove the I/P assembly from the vehicle.

Installation Procedure

    Important: Make sure the ambient light sensor is routed to the top of the I/P.


    Object Number: 815925  Size: SH
  1. Align the I/P in the vehicle and route all electrical harnesses through the I/P retainer.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the upper and side I/P carrier bolts.
  4. Tighten
    Tighten the bolts to 50 N·m (37 lb ft).


    Object Number: 832818  Size: SH
  5. Install the I/P carrier center support nut.
  6. Tighten
    Tighten the nut to 9 N·m (80 lb in).


    Object Number: 922456  Size: SH
  7. Install the windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement .
  8. Install the upper HVAC air temperature sensors from the HVAC ducts. Refer to Duct Air Temperature Sensor Replacement - Upper Right Side and Duct Air Temperature Sensor Replacement - Upper Left Side for the automatic system.
  9. Install the lower HVAC air temperature sensors from the HVAC ducts. Refer to Duct Air Temperature Sensor Replacement - Lower Left Side and Duct Air Temperature Sensor Replacement - Lower Right Side for the automatic system.

  10. Object Number: 816351  Size: SH
  11. Install the steering column. Refer to Steering Column Replacement .

  12. Object Number: 832830  Size: SH
  13. Install the drivers knee bolster. Refer to Driver Knee Bolster Panel Replacement .

  14. Object Number: 815846  Size: SH
  15. Install the I/P air bag module. Refer to Inflatable Restraint Instrument Panel Module Replacement .

  16. Object Number: 832822  Size: SH
  17. Install the I/P storage compartment. Refer to Instrument Panel Compartment Replacement .

  18. Object Number: 815903  Size: SH
  19. Install the headlamp switch. Refer to Headlamp Switch Replacement .

  20. Object Number: 815902  Size: SH
  21. Install the rear wiper switch. Refer to Rear Window Wiper and Washer Switch Replacement .

  22. Object Number: 815899  Size: SH
  23. Install the transfer case control switch module. Refer to Transfer Case Shift Control Module Replacement for the BW 4484 transfer case.

  24. Object Number: 815914  Size: SH
  25. Install the traction control, air ride module to center stack and make electrical connections.
  26. Tighten
    Tighten the screws to 2 N·m (18 lb in).


    Object Number: 815852  Size: SH
  27. Install the radio. Refer to Radio Replacement .

  28. Object Number: 815865  Size: SH
  29. Install the OnStar® module from center stack. Refer to OnStar Button Assembly Replacement .

  30. Object Number: 815858  Size: SH
  31. Install the HVAC control. Refer to HVAC Control Module Replacement for the automatic system.

  32. Object Number: 832820  Size: SH
  33. Install the I/P upper trim pad. Refer to Instrument Panel Upper Trim Pad Replacement .

  34. Object Number: 816329  Size: SH
  35. Install the IPC cluster and trim panel. Refer to Instrument Cluster Replacement .

  36. Object Number: 386625  Size: SH
  37. Install the diagnostic connector to the I/P.
  38. Tighten the data link connector screws.
  39. Tighten
    Tighten the screws to 2 N·m (18 lb in).

  40. Connect brake release lever to I/P.
  41. Tighten
    Tighten the screws to 2 N·m (18 lb in).


    Object Number: 816356  Size: SH
  42. Install the left accessory trim panel. Refer to Instrument Panel Accessory Trim Plate Replacement - Left Side .

  43. Object Number: 816334  Size: SH
  44. Install the right accessory trim panel. Refer to Instrument Panel Accessory Trim Plate Replacement - Right Side .

  45. Object Number: 816332  Size: SH
  46. Install the assist handle. Refer to Instrument Panel Assist Handle Replacement .

  47. Object Number: 832824  Size: SH
  48. Install the I/P center trim panel. Refer to Instrument Panel Center Trim Panel Replacement .

  49. Object Number: 816365  Size: SH
  50. Align the drivers and passenger side I/P side trim panel and snap into place.

  51. Object Number: 816362  Size: SH
  52. Install the I/P center console. Refer to Console Replacement .

  53. Object Number: 787371  Size: SH
  54. Install the passengers insulator. Refer to Instrument Panel Insulator Replacement .