Cause | Action | ||||||||
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DEFINITION: The clutch does not engage completely after the pedal is released, after shifting gears, or the clutch slips during maximum engine loads, such as climbing hills or high vehicle speeds. Clutch slipping is identified by increase in engine RPM without increase in vehicle speed. Review the Symptoms - Clutch and perform the necessary inspections. | |||||||||
Incorrect clutch pedal height, not allowing the clutch master cylinder to return |
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Clutch pedal return spring is broken or missing | Replace the clutch pedal return spring. | ||||||||
Clutch pedal is binding or sticking | Clear away any items that may be contacting the pedal. | ||||||||
Clutch pedal bushings are seized or worn | Replace or repair the clutch pedal assembly. | ||||||||
Clutch housing lever and cross shaft binding | Lubricate the cross shaft and bushings. | ||||||||
Clutch clevis pins or external linkage seized or binding | Lubricate the clutch clevis pins and linkage. | ||||||||
Clutch master cylinder binding or seized | Replace the clutch master cylinder. | ||||||||
Clutch actuator cylinder binding or seized | Replace the clutch actuator cylinder. Refer to Clutch Actuator Cylinder Replacement . | ||||||||
Kinked or damaged clutch hydraulic pipe or hose | Repair or replace the clutch hydraulic pipe and hose, as necessary. | ||||||||
Grease or oil contamination of the clutch disc |
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Worn or damaged flywheel | Replace the engine flywheel. Refer to Engine Flywheel Replacement . | ||||||||
Worn clutch disc facing | Replace the clutch assembly. Refer to Clutch Assembly Replacement . | ||||||||
Burnt or glazed clutch discs | Replace the clutch assembly. Refer to Clutch Assembly Replacement . | ||||||||
Input shaft splines worn | Replace the input shaft. Refer to the transmission manufacturer service manual. |