GM Service Manual Online
For 1990-2009 cars only

Preliminary Inspections

Before using this section, perform the Diagnostic System Check-Engine Controls and verify all of the following items:

    • The engine control module (ECM) and malfunction indicator lamp (MIL) are operating correctly.
    • There are no DTCs stored.
    • Scan tool data is within normal operating range. Refer to Typical Scan Data Values.
    • Verify the customer complaint and locate the correct symptom in the table of contents. Perform the procedure included in the symptom chart.

Visual/Physical Inspections

Several of the symptom procedures call for a careful visual inspection. This can lead to correcting a problem without further Inspections and can save valuable time. This Inspection should include the following items:

    • The ECM grounds for cleanliness, tightness, and proper location.
    • The vacuum hoses for splits, kinks, and proper connections, as shown on the Vehicle Emission Control Information label. Inspect the hoses thoroughly for any type of leak or restriction.
    • The air intake ducts for collapsed or damaged areas.
    • The fuel injection system component for cracking, hardness, and carbon tracking.
    • The wiring for proper connections, pinches, and cuts.

Intermittents

An intermittent problem may or may not turn ON the MIL or store a DTC. Do not use the DTC charts for intermittent problems. The fault must be present to locate the problem.

Most intermittent conditions are caused by faulty electrical connections or wiring. Perform a careful visual inspection for the following conditions:

    • Poor mating of the connector halves or a terminal not fully seated in the connector (backed out).
    • Improperly formed or damaged terminal.
    • Inspect all connector terminals in the faulty circuit for proper contact tension.
    • Remove the terminal from the connector body. Inspect for poor terminal-to-wire connection.

Road test the vehicle with a DMM connected to a suspected circuit. An abnormal voltage when the malfunction occurs is a good indication that there is a fault in the circuit being monitors.

Use a scan tool to help detect intermittent conditions.

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom.

    •  Intermittent Conditions
    •  Lack of Power, Sluggishness, or Sponginess
    •  Hesitation, Sag, Stumble
    •  Rough, Unstable, or Incorrect Idle and Stalling
    •  Tachometer Output Error
    •  Engine Hunting
    •  Engine Idle Speed High
    •  Idle Control Error
    •  Exhaust Brake Error
    •  Excessive Smoke
    •  Engine Cranks but Does Not Run
    •  Engine Does Not Stop