- Dip the bearing into clean engine oil before installation.
- Use the J 38834
in order
to install the balance shaft rear bearing.
- Use the J 36996
and the J 8092
in order to install the balance
shaft and the front bearing.
- Install the balance shaft retainer
Tighten
Tighten the balance shaft retainer bolts to 12 N·m (106 lb in).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the balance shaft driven gear, bolt
and washer.
Tighten
• | Tighten the bolt to 20 N·m (15 lb ft). |
• | Using J 36660, tighten the bolt an additional 35 degrees. |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Rotate the balance shaft by hand in order to ensure that there is clearance
between the balance shaft and the lifter retainer.
- Rotate the balance shaft key by hand in order to ensure that there
is clearance between the balance shaft and the retainer. If the balance shaft
does not rotate freely, ensure that the retaining ring on the front bearing
is seated on the case.
- Install the balance shaft drive gear but do not install the camshaft
bolts at this time.
- Rotate the camshaft so that the timing mark on the balance shaft drive
gear is straight up.
- Remove the drive gear. Turn the balance shaft so that the timing mark
on the driven gear points down.
- Position the drive gear onto the camshaft.
• | Ensure that the timing marks align. |
• | The number four cylinder will be at the top dead center of its
compression stroke. When installing the distributor, position the rotor so
that it faces the number four terminal. |
- Install the timing chain and the camshaft sprocket. Refer to
Timing Chain and Sprocket Replacement
- Install the valve lifter retainer. Refer to
Valve Lifter Replacement
.
- Install the air conditioning condenser. Refer to Heating, Ventilation
and Air Conditioning.
- Install the radiator. Refer to Engine Cooling.