GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

The outside handles have adjustable outside handle-to-lock rods. This allows for adjustment of the amount of effort needed to operate the outside handle.

When servicing a vehicle with adjustable outside handle-to-lock rods, it is important that all free play between the outside handle and the lock be removed. Do not operate the outside handle before these connections are made.

  1. Remove the trim panel. Refer to Rear Side Door Trim Panel Replacement .
  2. Remove the water deflector. Refer to Rear Side Door Water Deflector Replacement .
  3. Remove the energy absorber pad. Refer to Rear Door Energy Absorber Pad Replacement .

  4. Object Number: 308450  Size: MH
  5. Cut off the outside handle rod-to-lock clip from the lock using the side cutters.
  6. Unscrew the remainder of the clip from the outside handle rod (2). Discard the clip.

  7. Remove the outside door handle bolts (3).
  8. Remove the door handle.
  9. Remove the handle rod from the handle (1).

Installation Procedure

  1. Install the handle rod onto the handle (1).

  2. Object Number: 308450  Size: MH
  3. Position the handle (1) and the handle rod (2) to the door.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the outside door handle bolts (3).
  6. Tighten
    Tighten the outside door handle bolts to 10 N·m (89 lb in).


    Object Number: 308453  Size: SH
  7. Position a NEW outside handle rod-to-lock clip onto the door lock lever.
  8. 4.1. Position the outside door handle rod in the clip to eliminate any free play in the outside door handle.
    4.2. Press the clip cover closed over threaded outside door handle rod.
  9. Install the water deflector. Refer to Rear Side Door Water Deflector Replacement .
  10. Install the energy absorber pad. Refer to Rear Door Energy Absorber Pad Replacement .
  11. Install the trim panel. Refer to Rear Side Door Trim Panel Replacement .