GM Service Manual Online
For 1990-2009 cars only

Diagnostic Aids

A tach filter could cause an ignition system problem. If a voltage measured at the distributor 2 terminal connector (terminal C) with the ignition ON increases when the tach terminal connector is disconnected, the filter is faulty. Replace the filter.

Test Description

The numbers below refer to the step numbers on the Diagnostic Table.

  1. Two wires are checked in order to ensure that an open is not present in a spark plug wire.

  2. A spark indicates that the distributor cap, the rotor, or the coil output wire is the problem.

  3. Normally, there is battery voltage at the C and + terminals. A low voltage would indicate an open or a high resistance circuit from the distributor to the coil or the ignition switch. If C terminal voltage was low but the + terminal voltage is 10 volts or more, the circuit from C terminal to the ignition coil or ignition coil primary winding is open.

  4. This test checks for a shorted module or grounded circuit from the ignition coil to the module. The distributor module should be turned OFF, so the normal voltage should be about 12 volts.

    If the module is turned ON, the voltage would be low, but above 1 volt. This could cause the ignition coil to fail from the excessive heat.

    With an open ignition coil primary winding, a small amount of voltage will leak through the module from the battery to the tach terminal.

  1. Applying a voltage (1.35 to 1.50 volts) to the module terminal P should turn the module ON and the Tach terminal voltage should drop to about 7 to 9 volts. This test will determine whether the module or coil is faulty or if the pick-up coil is not generating the proper signal in order to turn the module ON. You can perform this test by using a DC test battery with a rating of 1.5 volts. (Such as AA, C, or D cell.) The battery must be a known good battery with a voltage of over 1.35 volts.

  2. This check should turn OFF the module and cause a spark. If no spark occurs, the fault is most likely in the ignition coil because most module problems would have been found before this point in the procedure. A module tester (J 24642-F ) could determine which is at fault.

Distributor Ignition System Check

Step

Action

Value(s)

Yes

No

1

Did you perform the On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Check the spark plug wires for the following items:
  2. • Open circuits
    • Cracks in the insulation
    • Improper seating of terminals in the following areas:
       - Spark plugs
       - Distributor
       - Ignition coil
  3. If you find a problem, repair as necessary.

Is the action complete?

--

Go to Step 3

--

3

If a tachometer is connected to the tach terminal on the ignition coil, disconnect tachometer.

Is the action complete?

--

Go to Step 4

--

4

  1. Check for spark at a spark plug with a spark tester (J 26792 ) while cranking the engine (If there is no spark at one wire, try another one).
  2. A few sparks and then a no spark is considered a no spark.

Is there spark?

--

Go to Symptoms .

Go to Step 5

5

  1. Remove the distributor cap.
  2. Crank the engine.

Does the ignition rotor rotate?

--

Go to Step 6

Go to Distributor Ignition (DI) System Check

6

  1. Disconnect the 4 terminal distributor connector.
  2. Check for spark at the ignition coil tower with the tester J 26792 while cranking the engine with a known good coil wire.

Is there spark?

--

Go to Step 7

Go to Step 8

7

  1. Check for opens, damage, or wear in the following areas:
  2. • The distributor cap
    • The ignition rotor
    • The coil wires
  3. Repair as necessary.

Is the action complete?

--

Go to Step 37

--

8

  1. Disconnect the distributor 2 terminal C/+ connector harness.
  2. Disconnect the tach pigtail from the harness connector, if equipped.
  3. Turn the ignition ON leaving the engine OFF.
  4. Check the voltage at the + and C terminals of the distributor at the harness connector and pigtail terminal with a J 39200 DVOM.

Are all 3 terminals less than the specified value?

10 V

Go to Step 9

Go to Step 11

9

  1. Check for a faulty circuit from the + terminal of the ignition module to the B terminal of the black ignition coil connector.
  2. If you find a problem, repair as necessary.

Did you find a problem?

--

Go to Step 37

Go to Step 10

10

Repair the voltage supply to the ignition coil.

Is the action complete?

--

Go to Step 37

--

11

Is the C terminal the only one under the specified value?

10 V

Go to Step 12

Go to Step 15

12

  1. Check for an open or ground in the circuit from then C terminal of the ignition module connector to the ignition coil.
  2. If you find a problem, repair as necessary.

Did you find a problem?

--

Go to Step 37

Go to Step 13

13

  1. Check for a faulty connection at the ignition coil.
  2. If you find a problem, repair as necessary.

Did you find a problem?

--

Go to Step 37

Go to Step 14

14

Replace the ignition coil.

Is the action complete?

--

Go to Step 37

--

15

Are all 3 terminals greater than the specified value?

10 V

Go to Step 17

Go to Step 16

16

Repair the wiring problem between the ignition coil and the Distributor Ignition Control Module.

Is the action complete?

--

Go to Step 37

--

17

  1. Reconnect the distributor 2 terminal connector.
  2. Check the voltage from the tach pigtail to ground.

Is the voltage at or less than the specified value?

10 V

Go to Step 18

Go to Step 20

18

  1. Replace the Distributor Ignition (DI) Control Module.
  2. Recheck for spark.

Is there spark?

--

Go to Step 37

Go to Step 19

19

Replace the ignition coil.

Is the action complete?

--

Go to Step 37

--

20

  1. Connect a test lamp from the tach terminal to ground.
  2. Crank the engine.
  3. Observe the test lamp.

Is the test lamp ON steady?

--

Go to Step 23

Go to Step 21

21

  1. Replace the ignition coil.
  2. Recheck for a spark.

Is there a spark?

--

Go to Step 37

Go to Step 22

22

  1. Reinstall the original ignition coil.
  2. Replace the DI Control Module.

Is the action complete?

--

Go to Step 37

--

23

  1. Disconnect the distributor 4 terminal connector.
  2. Remove the distributor cap.
  3. Disconnect the pick-up coil connector from the DI Control Module.
  4. Connect the voltmeter from the tach pigtail to a ground.
  5. Turn the ignition ON leaving the engine OFF.
  6. Connect the positive (+) end of a known good 1.5 volt test battery to the P terminal on the DI control module.
  7. Observe the voltmeter attach pigtail as the negative (-) end of the test battery is momentarily grounded to the distributor housing.

Does the voltage drop?

--

Go to Step 26

Go to Step 24

24

  1. Check for a faulty DI Control Module ground.
  2. If you find a problem, repair as necessary.

Did you find a problem?

--

Go to Step 37

Go to Step 25

25

Replace the Distributor Ignition (DI) Control Module.

Is the action complete?

--

Go to Step 37

--

26

Check for a spark from coil wire with the spark tester as the test battery is removed from the module terminal.

Is there spark?

--

Go to Step 27

Go to Step 30

27

  1. Check the connections at the pick-up coil.
  2. Check the resistance of the pick-up coil by connecting the DVM leads to each pick-up coil terminal.

Is the resistance in the specified value?

500-1500 ohms

Go to Step 29

Go to Step 28

28

Replace the pick-up coil.

Is the action complete?

--

Go to Step 37

--

29

  1. Check for a secure reluctor to the distributor shaft.
  2. If the reluctor is loose, replace the distributor shaft.

Is the action complete?

--

Go to Step 37

--

30

Is a J 24642-F Control Module tester available?

--

Go to Step 34

Go to Step 31

31

  1. Replace the ignition coil.
  2. Recheck for spark.

Is there spark?

--

Go to Step 37

Go to Step 32

32

  1. Reinstall the ignition coil.
  2. Check for a faulty coil wire from the ignition coil to the spark tester.
  3. If you find a problem, repair as necessary.

Did you find a problem?

--

Go to Step 37

Go to Step 33

33

Replace the DI Control Module.

Is the action complete?

--

Go to Step 37

--

34

Check the Distributor Ignition (DI) Control Module using the module tester.

Is the DI Control Module OK?

--

Go to Step 35

Go to Step 33

35

  1. Check for a faulty coil wire from the spark tester to the ignition coil.
  2. If you find a problem, repair as necessary.

Did you find a problem?

--

Go to Step 37

Go to Step 36

36

Replace the ignition coil.

Is the action complete?

--

Go to Step 37

--

37

Operate the vehicle within the conditions of the original symptom.

Does the system now operate properly?

--

System OK

Refer to Diagnostic Aids