GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value

Yes

No

DEFINITION: Engine temperature lamp comes ON and stays ON, or the temperature gauge shows hot, or coolant overflows from the reservoir onto the ground while the engine is running.

1

Check for a loss of coolant.

Is there a loss of coolant?

--

Go to Step 2

Go to Step 3

2

Fill the system to the specified level. Refer to Loss of Coolant .

Does the engine overheat?

--

Go to Step 3

System OK

3

Check for low coolant protection, Refer to Coolant Concentration Testing .

Is the coolant to the correct concentration?

--

Go to Step 5

Go to Step 4

4

Check for a loss of system pressure, Refer to Cooling System Leak Testing .

Is there a loss of system pressure?

--

Go to Step 5

Go to Step 6

5

Check for a faulty engine coolant temperature (ECT) sensor. Refer to Cooling System .

Is the sensor operating properly?

--

Go to Step 6

Go to Step 7

6

Check for a cracked coolant recovery reservoir or a leaking hose. Refer to Loss of Coolant .

Is the reservoir cracked or is the hose leaking?

--

Go to Step 7

Go to Step 2

7

Repair or install new parts as necessary, then retest.

Does the engine overheat?

--

Go to Step 8

System OK

8

Check for incorrect drive belt tension. Refer to Drive Belt Tensioner Replacement in Engine Mechanical.

Is the belt to the correct tension?

--

Go to Step 9

Go to Step 7

9

Check for incorrect ignition timing.

Is the timing incorrect?

--

Go to Step 7

Go to Step 10

10

Check for a damaged water pump driveshaft.

Is the water pump driveshaft damaged or is the seal leaking?

--

Go to Step 7

Go to Step 11

11

Check for obstructed radiator air flow or bent radiator fins. Refer to Radiator Assembly .

Is the radiator air flow obstructed?

--

Go to Step 7

Go to Step 12

12

Are the cooling system passages blocked? Refer to Flushing .

Add fresh coolant to GM specification 6277M.

--

Go to Step 3

Go to Step 13

13

Check for inoperative cooling fans.

    • Refer to Electric Cooling Fan .
    • Refer to Electric Cooling Fan .

Are the cooling fans and the motors operating correctly?

--

Go to Step 14

Go to Step 7

14

Check the thermostat. Refer to Thermostat Diagnosis .

Is the thermostat stuck in the closed position?

--

Go to Step 15

Go to Step 16

15

Replace the thermostat. Refer to Engine Coolant Thermostat Replacement .

Does the engine overheat?

--

Go to Step 16

System OK

16

Check for a faulty water pump. Refer to Water Pump Replacement .

Are the impeller blades broken or eroded?

--

Go to Step 7

Go to Step 17

17

Check for a missing or damaged radiator upper air deflector and/or center air deflector.

Are the deflectors missing or damaged?

--

Go to Step 7

Go to Step 18

18

Check the radiator cooling capacity.

Is the proper sized radiator being used on the vehicle?

--

Go to Step 2

Go to Step 19

19

Consult the current parts catalog. If necessary, replace the radiator. Refer to Radiator Replacement .

Is the repair complete?

--

System OK

--