Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
DEFINITION: Excessive Pedal Pressure | ||||
1 | Check the clutch pedal in order to ensure that it is properly lubricated. Does the clutch pedal need lubricating? | -- | ||
2 | Lubricate the clutch pedal. Refer to Clutch Pedal Replacement . Is the pedal still hard? | -- | System OK | |
3 | Inspect the clutch fork assembly for misalignment. Is the clutch fork assembly misaligned? | -- | ||
4 | Align the clutch fork assembly. Refer to Clutch Fork Assembly Replacement . Is the pedal still hard? | -- | System OK | |
5 | Inspect the pressure plate assembly release fingers for binding. Are the pressure plate assembly release fingers binding? | -- | ||
6 | Free up the pressure plate release fingers and lubricate. Refer to Clutch Pressure and Driven Plate Replacement . Is the pedal still hard? | -- | System OK | |
7 | Check the clutch release bearing assembly sleeve for binding on the transmission bearing retainer. Is the clutch release bearing assembly sleeve binding on the transmission bearing retainer? | -- | ||
8 | Free up and lubricate the clutch release bearing assembly sleeve. Refer to Release Bearing Replacement . Is the pedal still hard? | -- | System OK | |
9 | Inspect the clutch master cylinder for binding. Is the clutch master cylinder binding? | -- | ||
10 | Replace the master cylinder as needed. Refer to Master Cylinder Description . Is the pedal still hard? | -- | System OK | |
11 | Inspect the actuator cylinder for binding. Is the actuator cylinder binding? | -- | ||
12 | Replace the actuator cylinder as needed. Refer to Clutch Actuator Cylinder Replacement . Is the pedal still hard? | -- | System OK | |
13 | Inspect the clutch disc. Is the clutch disc worn? | -- | ||
14 | Replace the clutch disc. Refer to Clutch Pressure and Driven Plate Replacement . Is the pedal still hard? | -- | System OK | |
15 | Inspect the release bearing. Is there dirt on the release bearing inside diameter (ID)? | -- | ||
16 | Clean the release bearing ID and lubricate. Refer to Release Bearing Replacement . Is the pedal still hard? | -- | System OK | |
17 | Inspect the release bearing for binding on the bearing retaining tube at the transmission main drive gear. Is the release bearing binding on the bearing retaining tube at the transmission main drive gear? | -- | -- | |
18 | Replace the release bearing. Refer to Release Bearing Replacement . Is the pedal still hard? | -- | -- | System OK |
