Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
- Remove the air cleaner duct from the throttle body. Refer to
Air Cleaner Outlet Rear Duct Replacement
in Engine Controls.
- Disconnect the Camshaft Position Sensor. Refer to
Camshaft Position Sensor Replacement
in Engine Controls.
- Disconnect the ignition coil harness connectors.
- Disconnect the fuel supply lines from the intake manifold retaining
brackets. Refer to
Fuel Hose/Pipes Replacement - Chassis
in Engine Controls.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Remove the lower radiator hose. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Remove the upper radiator hose. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Disconnect the coolant bypass hose and clamp from the intake manifold.
- Recover the air conditioning refrigerant. Refer to
Refrigerant Recovery and Recharging
in HVAC Systems
with AC-Manual.
- Remove the AC discharge line from the vehicle.
- Remove the radiator fan shroud. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Disconnect the electrical connectors on the throttle body.
- Disconnect the engine coolant temperature sensor (ECT) connector.
- Disconnect the electrical leads at the generator. Refer to
Generator Replacement
in Engine Electrical.
- Remove the vacuum lines from the engine.
- Remove the electrical connector from the EGR valve.
- Remove the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Remove the oil fill tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Remove the hoses from the power steering pump/reservoir. Refer
to
Power Steering Fluid Reservoir Replacement - Off Vehicle
, or
Power Steering Pump Replacement
in Power Steering.
- Remove the ground straps/wires from the engine block. Refer to
Engine Ground Strap Replacement
in Engine
Electrical.
- Disconnect the engine electrical harness tie straps and position
the harness clear.
- Raise the vehicle slightly to relieve tension on the front suspension
springs and for removal of the front suspension.
- Remove the steering knuckle. Refer to
Pitman Arm Replacement
in Front Suspension.
- Remove the lower shock retaining bolts. Refer to
Shock Absorber Replacement
in Front Suspension.
- Disconnect and cap both front brake hose openings. Refer to
Front Brake Hose Replacement
in Hydraulic
Brakes.
- Remove the front and rear front spring hanger retaining bolts.
Refer to
Leaf Springs Replacement
in Front Suspension.
- Roll the front suspension
assembly forward and clear of the vehicle underbody.
- Support the vehicle with safety stands. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the exhaust pipes from the exhaust manifold and the catalytic
converter. Refer to
Exhaust Pipe Replacement
in Engine Exhaust.
- Remove the starter. Refer to
Starter Motor Replacement
in Engine Electrical.
- Remove the engine auxiliary oil cooler lines from the engine block.
Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine Cooling.
- Mark the position of the torque converter to the flywheel and
remove the torque converter retaining bolts. Refer to
Transmission Replacement
in Automatic Transmission.
- Lower the vehicle and support the engine with a suitable moveable
hydraulic dolly.
- Remove the front engine mount retaining nuts located below the
front engine support crossmember. Refer to
Engine Mount Replacement
.
- Remove the front engine mount support crossmember retaining nuts.
Refer to
Crossmember Replacement
in
Frame and Underbody.
- Remove the front engine mount and support crossmember from the
vehicle.
- Remove the bolts securing the engine to the transmission. Refer
to
Transmission Replacement
in
Automatic Transmission.
- Raise the vehicle to provide clearance for engine removal.
- Lower and remove the engine from the vehicle underbody.
Installation Procedure
Notice: Damage may result from the use of an improper bolt when attaching J36857
into the cylinder head.
- Position the engine in place for installation.
- Raise the engine or lower the vehicle to the engine for attachment.
- Align the engine to the transmission and install the retaining
bolts. Refer to
Transmission Replacement
in Automatic Transmission.
- Install the front engine mount crossmember. Refer to
Crossmember Replacement
in Frame and Underbody.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Lower the engine
assembly to allow the front engine mount bolts to pass through the mount and
install the retaining nuts.
Tighten
Tighten the front engine mount bolt retaining nuts to 95 N·m
(70 lb ft).
- Align the torque converter to flexplate and install the retaining
bolts.
Tighten
Tighten the torque converter retaining bolts to 55 N·m
(41 lb ft).
- Support the vehicle with safety stands.
- Install the engine auxiliary oil cooler lines. Refer to
Auxiliary Engine Oil Cooler Replacement
in Engine
Cooling.
- Install the starter. Refer to
Starter Motor Replacement
in Engine Electrical.
- Install the lower radiator hose. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Install the exhaust pipes to the exhaust manifold and catalytic
converter. Refer to
Exhaust Pipe Replacement
in Engine Exhaust.
- Roll the suspension assembly
under the vehicle and position into place.
- Install the front and rear spring hanger bolts. Refer to
Leaf Springs Replacement
in Front
Suspension.
- Install the front brake hose lines. Refer to
Front Brake Hose Replacement
in Hydraulic Brakes.
- Install the lower shock retaining bolts. Refer to
Shock Absorber Replacement
in Front Suspension.
- Install the steering knuckle. Refer to
Pitman Arm Replacement
in Steering Linkage.
- Install the engine electrical harness with the appropriate tie
straps.
- Install the ground straps to the engine block. Refer to
Engine Ground Strap Replacement
in Engine
Electrical.
- Install the leads to the generator. Refer to
Generator Replacement
in Engine Electrical.
- Install the hoses to the power steering pump. Refer to
Power Steering Fluid Reservoir Replacement - Off Vehicle
or
Power Steering Pump Replacement
in Power Steering.
- Install the oil fill tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Install the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Install the coolant bypass hose and clamp to the intake manifold.
- Connect the electrical connector to the EGR valve.
- Connect the engine coolant temperature sensor (ECT) connector.
- Install the vacuum hoses to the engine.
- Connect the electrical connectors to the throttle body.
- Install the radiator fan shroud. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Install the fuel lines to the intake manifold. Refer to
Fuel Hose/Pipes Replacement - Chassis
in Engine
Controls.
- Install the AC discharge line and recharge the AC system. Refer
to
Refrigerant Recovery and Recharging
in HVAC with AC-Manual.
- Install the lower radiator hose. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Install the upper radiator hose. Refer to
Radiator Hose Replacement
in Engine Cooling.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Connnect the ignition coil harness connectors.
- Connect the Camshaft Position Sensor. Refer to
Camshaft Position Sensor Replacement
in Engine Controls.
- Install the air intake duct to the throttle body. Refer to
Air Cleaner Outlet Rear Duct Replacement
in Engine Controls.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Connect
the negative battery cable.