Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
DEFINITION: When the pedal assembly is pressed to the floor, the shift lever does not move freely in and out of reverse gear. | ||||
1 | Check for a pedal restriction. Is the vehicle floor covering mispositioned? | -- | ||
2 | Reposition the floor covering. Does the clutch work properly? | -- | System OK | |
3 | Check for improper pedal travel. Is the pedal bent? | -- | ||
4 | Replace the bent pedal. Refer to Clutch Pedal Replacement . Is the repair complete? | -- | System OK | |
5 | Check the clutch system. Refer to Preliminary Checks . Does the clutch work properly? | -- | System OK | |
6 | Inspect the clutch fork and ball stud. Is the clutch fork and ball stud properly installed? | -- | ||
7 | Repair the clutch fork and ball stud. Refer to Clutch Fork Assembly Replacement . Does the clutch work properly? | -- | System OK | |
8 | Check for air in the clutch hydraulic system. Is air in the clutch hydraulic system? | -- | ||
9 | Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding . Does the clutch work properly? | -- | System OK | |
10 | Inspect the clutch actuator cylinder pushrod. Is the clutch actuator cylinder pushrod improperly seated in the fork? | -- | ||
11 | Seat the actuator cylinder pushrod properly. Refer to Clutch Actuator Cylinder Replacement . Does the clutch work properly? | -- | System OK | |
12 | Inspect the clutch pilot bearing. Is the pilot bearing faulty? | -- | ||
13 | Replace the pilot bearing. Refer to Clutch Pilot Bearing Replacement . Does the clutch work properly? | -- | System OK | |
14 | Inspect the clutch assembly for a damaged, binding, or worn release bearing. Is the release bearing damaged, binding, or worn? | -- | ||
15 | Repair or replace the release bearing. Refer to Release Bearing Replacement . Does the clutch work properly? | -- | System OK | |
16 | Check for a faulty clutch disc. Is the driven plate assembly faulty? | -- | ||
17 | Replace the clutch driven plate assembly. Refer to Clutch Pressure and Driven Plate Replacement . Does the clutch work properly? | -- | System OK | |
18 | Inspect the clutch disc hub at the transmission main drive gear splines. Does the driven plate assembly hub bind on the transmission main drive gear splines? | -- | -- | |
19 |
Important: The main drive gear must be replaced via the ZF6-speed manual transmission exchange program. Replace the transmission main drive gear or the driven plate assembly. Ensure that the driven plate assembly runout is no greater than the amount given in the value column. Refer to Clutch Pressure and Driven Plate Replacement . Does the clutch work properly? | 0.5 mm (0.020 in) | System OK | -- |
