Engine

All Description and Operation

• Engine Component Description
• Lubrication Description

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Disassembled Views
• Engine Identification

Cleaning, Inspection, and Adjustment

• Balance Shaft Cleaning and Inspection
• Balance Shaft to Engine Timing
• Camshaft Cleaning and Inspection
• Camshaft Timing Chain and Sprocket Cleaning and Inspection
• Crankshaft and Bearing Cleaning and Inspection
• Crankshaft Balancer Cleaning and Inspection
• Cylinder Head Cleaning and Inspection
• Engine Block Cleaning and Inspection
• Engine Flywheel Cleaning and Inspection
• Exhaust Manifold Cleaning and Inspection
• Fuel Rail and Injectors Cleaning and Inspection
• Intake Manifold Cleaning and Inspection
• Oil Pan Cleaning and Inspection
• Piston, Connecting Rod, and Bearing Cleaning and Inspection
• Service Prior to Assembly
• Turbocharger Cleaning and Inspection
• Water Pump and Balance Shaft Chain and Sprocket Cleaning and Inspection

Diagnostic Procedures

• Base Engine Misfire with Abnormal Internal Lower Engine Noises
• Base Engine Misfire with Abnormal Valve Train Noise
• Base Engine Misfire with Coolant Consumption
• Base Engine Misfire with Excessive Oil Consumption
• Base Engine Misfire without Internal Engine Noises
• Coolant in Combustion Chamber
• Coolant in Engine Oil
• Diagnostic Starting Point - Engine Mechanical
• Drive Belt Tensioner Diagnosis
• Engine Compression Test
• Engine Noise on Start-Up, but Only Lasting a Few Seconds
• Engine Noise Under Load
• Engine Will Not Crank - Crankshaft Will Not Rotate
• Lower Engine Noise, Regardless of Engine Speed
• Symptoms - Engine Mechanical
• Turbocharger Hissing Noise
• Turbocharger Lack of Oil Supply
• Turbocharger Oil Leak From Compressor Seal
• Turbocharger Oil Leak From Turbine Seal
• Turbocharger Whine Noise
• Upper Engine Noise, Regardless of Engine Speed

Disassembly, Overhaul, Repair, and Assembly

• Balance Shaft Installation
• Balance Shaft Removal
• Camshaft Cover Installation
• Camshaft Cover Removal
• Camshaft Timing Chain, Sprocket, and Tensioner Installation
• Crankshaft and Bearing Installation
• Crankshaft and Bearing Removal
• Crankshaft Balancer Installation
• Crankshaft Balancer Removal
• Crankshaft Front Oil Seal Installation
• Crankshaft Rear Oil Seal Installation
• Cylinder Head Assemble
• Cylinder Head Disassemble
• Cylinder Head Installation
• Cylinder Head Removal
• Cylinder Honing
• Cylinder Sleeve Installation
• Cylinder Sleeve Removal
• Draining Fluids and Oil Filter Removal
• Engine Block Assemble
• Engine Block Disassemble
• Engine Flywheel Installation
• Engine Flywheel Removal
• Engine Front Cover and Oil Pump Installation
• Engine Front Cover and Oil Pump Removal
• Engine Mounting to Stand
• Engine Oil Cooler Installation
• Engine Oil Cooler Removal
• Engine Prelubing
• Exhaust Manifold Installation
• Exhaust Manifold Removal
• Fuel Rail and Injectors Installation
• Fuel Rail and Injectors Removal
• Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
• Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
• Intake Manifold Installation
• Intake Manifold Removal
• Lower Crankcase Installation
• Lower Crankcase Removal
• Oil Filter with Cap and Seal Installation
• Oil Level Indicator and Tube Installation
• Oil Level Indicator and Tube Removal
• Oil Pan Installation
• Oil Pan Removal
• Oil Pump Assemble
• Oil Pump Disassemble
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble
• Piston, Connecting Rod, and Bearing Installation
• Piston, Connecting Rod, and Bearing Removal
• Starter Installation
• Starter Removal
• Thread Repair
• Timing Chain and Tensioner Removal
• Turbocharger Installation
• Turbocharger Removal
• Water Pump and Balance Shaft Chain and Tensioner Installation
• Water Pump and Balance Shaft Chain and Tensioner Removal
• Water Pump Installation
• Water Pump Removal

General Diagnostic Information

• Cylinder Leakage Test
• Drive Belt Chirping, Squeal, and Whine Diagnosis
• Drive Belt Falls Off and Excessive Wear Diagnosis
• Drive Belt Rumbling and Vibration Diagnosis
• Oil Consumption Diagnosis
• Oil Leak Diagnosis
• Oil Pressure Diagnosis and Testing

General Information

• Cleanliness and Care
• Replacing Engine Gaskets
• Separating Parts
• Tools and Equipment
• Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

Mechanical Specifications

• Engine Mechanical Specifications
• Fastener Tightening Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers
• Thread Repair Specifications

Removal, Installation, and Replacement

• Belt Idler Pulley Replacement
• Camshaft Cover Replacement
• Crankshaft Balancer Replacement
• Crankshaft Front Oil Seal Replacement
• Drive Belt Replacement
• Drive Belt Tensioner Replacement
• Engine Mount Bracket Replacement
• Engine Mount Replacement
• Engine Oil and Oil Filter Replacement
• Engine Oil Cooler Replacement
• Engine Oil Pressure Switch Replacement
• Engine Sight Shield Replacement
• Engine Support Fixture - Front
• Engine Support Fixture - Rear
• Exhaust Front Pipe Replacement
• Intake Manifold Replacement
• Oil Level Indicator Tube Replacement
• Oil Pan Replacement
• Oil Pressure Relief Valve Replacement
• Timing Chain Tensioner Replacement
• Turbocharger Oil Return Pipe Replacement