GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
1996
🢒
Cavalier
🢒
Transmission/Transaxle
🢒 Automatic Transaxle - 4T40-E
Transmission/Transaxle
All Component Locator
Automatic Transmission Components
Automatic Transmission Electrical Component Location
Transmission Component Location
All Description and Operation
Drive Range, Manual First (from Drive, Manual Second)
Drive Range, Manual Second (from Drive, Manual Third)
Drive Range, Manual Third (from Overdrive Range)
Electrical Connector
Electronic Component Description
Neutral (Engine Running)
Overdrive Range, 4-3 Downshift - Torque Converter Clutch Not Applied
Overdrive Range, First Gear
Overdrive Range, Fourth Gear - Torque Converter Clutch Applied
Overdrive Range, Second Gear
Overdrive Range, Third Gear
Park - Engine Running
Reverse
Transmission Component and System Description
Transmission General Description
All Special Tools and Equipment
Special Tools
All Visual Identification
Automatic Transmission Inline Harness Connector End View
Transmission Identification Information
Cleaning, Inspection, and Adjustment
Case Inspection
Direct and Coast Clutch Functional Air Checks
Final Drive Pinion End Play Check
Forward Clutch Functional Air Check
Input Carrier Pinion Gear Clearance Check
Oil Pump Cleaning and Inspection
Park Lock Cable Adjustment
Reaction Carrier Pinion Clearance Check
Reverse Clutch Functional Air Check
Second Clutch Functional Air Check
Selective Washer Measurement and Installation
Diagnostic Procedures
Automatic Transmission Internal Wiring Harness Check
Component Resistance Check
Drives in Neutral
Engine Stall
First and Fourth Gears Only
First and Second Gears Only
Fluid Foaming
Fluid Leaks
Harsh Shifts
High or Low Line Pressure
Inaccurate/Inconsistent Shift Points
Line Pressure Check
Loss of Drive
Loss of Power
No Engine Braking; All Manual Ranges
No Engine Braking; Manual First - First Gear
No Engine Braking; Manual Second - Second Gear
No First Gear, Slips in First Gear
No Fourth Gear, or Slips in Fourth Gear
No Gear Selection
No Park
No Reverse or Slips in Reverse
No Second Gear, Slips in Second Gear
No Third Gear, Slips in Third Gear
No Torque Converter Clutch Apply/TCC Slipping/Soft TCC Apply
No Torque Converter Clutch Release
Noise
Ratcheting Noise
Road Test
Second and Third Gears Only
Second Gear Only
Shift Indicator Indicates Wrong Gear Selection
Third and Fourth Gears Only
Torque Converter Clutch Apply with Cold Engine
Torque Converter Clutch Diagnosis
Torque Converter Clutch Shudder
Transmission Fluid Cooler Flushing and Flow Test
Vibration
Diagnostic Trouble Codes
Clearing History DTCs/Powertrain Control Module Reprogramming
Diagnostic Trouble Code Diagnosis
Diagnostic Trouble Code Identification
DTC P0502 Vehicle Speed Sensor (VSS) Circuit Low Input
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
DTC P0716 Input Speed Sensor CKT Range/Performance
DTC P0717 Input Speed Sensor Circuit No Signal
DTC P0719 Brake Switch Circuit Low Input
DTC P0724 Brake Switch Circuit High Input
DTC P0741 TCC System Stuck Off
DTC P0742 TCC System Stuck On
DTC P0748 Pressure Control Solenoid Circuit Electrical
DTC P0751 1-2 Shift Solenoid Valve Performance
DTC P0753 1-2 Shift Solenoid Circuit Electrical
DTC P0756 2-3 (B) Shift Solenoid Performance
DTC P0758 2-3 (B) Shift Solenoid Electrical
DTC P1810 Pressure Switch Assembly Malfunction
DTC P1811 Maximum Adapt and Long Shift
DTC P1812 Transmission Fluid Overtemperature
DTC P1871 Undefined Gear Ratio
DTC P1887 TCC Release Switch Circuit
Scan Tool Data Definitions
Disassembly, Overhaul, Repair, and Assembly
Accumulator Spring Removal
Accumulator Springs Installation
Actuator Guide Replacement
Automatic Transmission Fluid Filter, Seal, and Level Control Valve Removal
Automatic Transmission Fluid Pan and Gasket Installation
Automatic Transmission Fluid Pan and Gasket Removal
Channel Plate and Gasket Removal
Channel Plate Assembly Assemble
Channel Plate Assembly Disassemble
Channel Plate Assembly Installation
Checkball Removal
Checkballs Installation
Control Valve Assembly and Transmission Fluid Pressure Switch Installation
Control Valve Body Assemble
Control Valve Body Assembly and Gasket Removal
Control Valve Body Cover Removal
Control Valve Body Disassemble
Direct/Coast Clutch and Reaction Gear Set Removal
Direct/Coast Clutch, Reaction Carrier Assemble
Direct/Coast Clutch, Reaction Carrier Disassemble
Direct/Coast Clutch, Reaction Carrier Installation
Drive Sprocket Support Assemble
Drive Sprocket Support Installation
Drive Sprocket Support Removal
Drive Sprocket, Driven Sprocket, and Drive Link Assemble
Drive Sprocket, Driven Sprocket, and Drive Link Disassemble
Drive Sprocket, Driven Sprocket, and Drive Link Installation
Drive Sprocket, Driven Sprocket, and Drive Link Removal
Driven Sprocket Support Assembly Disassemble
Driven Sprocket Support Assembly Installation
Driven Sprocket Support Assembly Removal
Filter Assembly and Seal Installation
Final Drive and Differential Assembly Install
Final Drive Assembly Assemble
Final Drive Assembly Disassemble
Final Drive Internal Gear Removal
Forward Clutch and Low/Reverse Band Removal
Forward Clutch Assembly Assemble
Forward Clutch Assembly Disassemble
Forward Clutch Assembly Installation
Forward Clutch Support, Low Roller Clutch Assemble
Forward Clutch Support, Low Roller Clutch Install
Forward Clutch Support, Low Roller Clutch Removal
Forward Clutch Support, Roller Clutch Disassemble
Fretting Ring, Final Drive Internal Gear Install
Input Carrier and Reaction Gear Assembly Removal
Input Internal Gear, Forward Clutch Hub Assemble
Input Internal Gear, Forward Clutch Hub Disassemble
Input Internal Gear, Forward Clutch Hub Install
Input Internal Gear, Forward Clutch Hub Removal
Input Speed Sensor Installation
Input Speed Sensor Removal
Inter Fourth Servo Disassemble, Assemble, and Install
Intermediate Fourth Band Assembly Installation
Intermediate Fourth Band Removal
Intermediate/Fourth Servo Removal
Low and Reverse Servo Removal
Low/Reverse Band Installation
Low/Reverse Servo Disassemble, Assemble, Install
Manual Shift Shaft Pin, Detent Lever, and Park Pawl Actuator Assembly Installation
Manual Shift Shaft Pin, Detent Lever, and Park Pawl Actuator Assembly Removal
Manual Valve Clip Removal
Manual Valve Link Installation
Oil Feed Pipes Assemble
Oil Feed Pipes Removal
Oil Level Control Valve Installation
Oil Pump and Oil Pump Shaft Removal
Oil Pump Assembly Installation
Output Shaft and Final Drive Assembly Removal
Output Shaft and Sleeve Assembly Installation
Output Shaft Sleeve Assemble
Output Shaft Sleeve Removal
Reaction Internal Gear, Input Carrier Assemble
Reaction Internal Gear, Input Carrier Disassemble
Reaction Internal Gear, Input Carrier Installation
Reverse Input and Second Roller Clutch Assemble
Reverse Input and Second Roller Clutch Disassemble
Reverse Input and Second Roller Clutch Installation
Reverse Input Clutch Housing Removal
Right Hand Axle Seal Assemble
Right Hand Axle Seal Removal
Second Clutch Plate Installation
Second Clutch Plates Removal
Side Cover Axle Seal Installation
Side Cover/Gaskets, Disassemble, Assemble, Install
Spacer Plate and Gasket Removal
Spacer Plate and Gaskets Installation
Stub Shaft Removal
Stub Shaft Sleeve Assembly Installation
Torque Converter Assembly Removal
Torque Converter Installation
Torque Converter Seal Installation
Torque Converter Seal Removal
Transmission Fluid Cooler Pipe Fitting Seal Installation
Transmission Fluid Cooler Pipe Fitting Seal Removal
Transmission Fluid Pressure Switch Removal
Transmission Holding Fixture Assemble
Transmission Overhaul
Vehicle Speed Sensor Installation
Vehicle Speed Sensor Removal
Wire Harness Disconnect
Wiring Harness Assembly Connect
Wiring Harness Connection
Wiring Harness Removal
Electrical/Electronic Schematic Diagrams
Automatic Transmission Controls Schematics
Automatic Transmission Schematic Icons
Automatic Transmission Schematic References
General Diagnostic Information
Case Porosity Repair
Clutch Plate Diagnosis
Electrical/Garage Shift Tests
Engine Coolant in Transaxle
Fluid Leak Diagnosis and Repair
Functional Test
Pressure Switch Assembly Resistance Check
Tech 1 Data Value Examples
Transmission Fluid Check
General Information
Definitions and Abbreviations
General Information
Mechanical Specifications
End Play Specifications
Fastener Tightening Specifications
Fluid Capacity Specifications
Range Reference
Transmission General Specifications
Other Specifications
Line Pressure
Shift Speed
Removal, Installation, and Replacement
Automatic Transmission Fluid and Filter Replacement
Automatic Transmission Fluid Filter and Seal Replacement
Control and Shift Solenoids Replacement
Control Valve Body Cover Replacement
Flywheel to Torque Converter Bolt Replacement
Intermediate/Fourth Servo Assembly Replacement
Low/Reverse Servo Assembly Replacement
Oil Feed Pipes Replacement
Oil Level Control Valve Replacement
Oil Pan Replacement
Output Axle Shaft Sleeve Replacement
Park Lock Cable Replacement
Park/Neutral Position Switch Replacement
Pressure Switch Assembly Replacement
Range Selector Lever Cable Replacement
Stub Axle Shaft Sleeve Replacement
Stub Axle Shaft, Right Side Axle Oil Seal Replacement
Torque Converter, Turbine Shaft Seal Replacement
Transmission Brace Replacement
Transmission Control Replacement
Transmission Fluid Cooler Hose Replacement
Transmission Fluid Cooler Pipe Seal Replacement
Transmission Mount Replacement
Transmission Replacement
Transmission Support Replacement
Vehicle Speed Sensor Replacement