GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
1996
🢒
Cavalier
🢒
Transmission/Transaxle
🢒 Automatic Transaxle - 3T40
Transmission/Transaxle
All Component Locator
Automatic Transmission Components
Transmission Component Location
All Description and Operation
Drive Range, First Gear
Drive Range, Second Gear
Drive Range, Third Gear - Torque Converter Clutch Applied
Drive Range, Third Gear - Torque Converter Clutch Not Applied
Full Throttle Detent Downshift
Manual First Gear
Manual Second Gear
Neutral (Engine Running)
Park - Engine Running
Part Throttle, 3-2 Downshift
Reverse
Transmission Component and System Description
Transmission General Description
All Special Tools and Equipment
Special Tools
All Visual Identification
Automatic Transmission Electronic Component Views
Automatic Transmission Inline Harness Connector End View
Transmission Identification Information
Cleaning, Inspection, and Adjustment
Automatic Transmission Throttle Valve Cable Adjustment
Auxiliary Valve Body Inspection
Case Assembly Inspection
Case Cover Components Inspection
Control Valve Body and Oil Pump Inspection
Differential Carrier Inspection
Direct Clutch Inspection
Drive Link Stretch Check
Driven Sprocket Support Components Inspection
Final Drive End Play Check
Input Shaft to Case Cover End Play Check
Intermediate Servo Apply Pin Length Check
Low and Reverse Clutch Functional Air Check
Low Clutch Roller Race End Play Check
Low Roller Clutch and Reaction Carrier Inspection
Low Roller Clutch Race End Play Check
Oil Pump Rotor Thickness Check
Park Lock Cable Adjustment
Parts Cleaning and Inspection
Reaction Carrier Pinion End Play Check
Reaction Sun Gear to Input Drum End Play Check
Thermo Element Adjustment
Torque Converter Inspection
Transmission Fluid Cooler Flushing
Transmission Fluid Filter Inspection
Valve Body and Oil Pump Clean
Diagnostic Procedures
2-3 Shift Rough or Delay
2-3 Shift Soft, Slips, or Early
Binds in Third Gear
Buzz Noise or High Frequency Rattle Sound
Chatters/Slips in First Gear
Component Resistance Check
Delay in Drive and Reverse
Engine Stalls During Reverse or Drive Engagement
Final Drive Noise or Hum Under Light Throttle
Flex Plate/Torque Converter Vibration Test
Line Pressure Check
Metallic Rattle Noise In Second or Third Gear
No 2-3 Shift or 2-3 Shift Delay
No Drive in All Ranges
No Drive in Drive or Intermediate Range
No Drive in Drive Range
No Drive in Forward Ranges
No Full Throttle Downshift
No Intermediate Range
No or Delayed Upshift or Full Throttle Upshift
No Overrun Braking in Low
Noise in All Ranges
Noise in First or Reverse Gear
Noise in Second
Road Test
Scan Tool Data Definitions
Second Speed Start
Shifts 1-3, Misses Second Gear
Shifts 3-1 at High Speeds for Passing Gear
Slipping or Harsh 1-2 Shift
Slips in Reverse or No Reverse
Torque Converter Clutch Diagnosis
Transmission Fluid Check
Transmission Fluid Cooler Flushing and Flow Test
Whine Noise Varying with RPM or Fluid Pressure
Whine/Growl Noise That Changes with Vehicle Speed
Diagnostic Trouble Codes
Diagnostic Trouble Code Identification
DTC P0502 Vehicle Speed Sensor (VSS) Circuit Low Input
DTC P0719 Brake Switch Circuit Low Input
DTC P0724 Brake Switch Circuit High Input
DTC P0742 TCC System Stuck On
DTC P1870 Transmission Component Slipping
Disassembly, Overhaul, Repair, and Assembly
1-2 Accumulator Assemble
Auxiliary Valve Body and Oil Pump Assemble
Auxiliary Valve Body and Oil Pump Disassemble
Auxiliary Valve Body Assemble
Auxiliary Valve Body Disassemble
Case Components Assemble
Case Components Disassemble
Case Cover and Gaskets Assemble
Case Cover and Gaskets Disassemble
Case Cover Components Disassemble
Case Seals Disassemble
Checkballs, Spacer Plate, and Gaskets Assemble
Control Valve Body Assemble
Control Valve Body Cover and Gasket Assemble
Control Valve Body Cover and Gasket Disassemble
Control Valve Body Disassemble
Control Valves and Oil Pump Disassemble
Cooler Fitting Connectors Assemble
Cooler Fitting Connectors Disassemble
Differential Carrier Assemble
Differential Carrier Complete Disassemble
Differential Carrier Components Assemble
Differential Carrier Components Disassemble
Differential Carrier Disassemble
Differential to Case Bushing Assemble
Differential to Case Bushing Disassemble
Direct and Forward Clutch Assemble
Direct and Forward Clutch Components Disassemble
Direct and Forward Clutch Housings Assemble
Direct Clutch Assembly Assemble
Direct Clutch Disassemble
Direct Clutch Housing Retainer/Ball Assemble
Direct Clutch Housing Retainer/Ball Disassemble
Drive and Driven Sprocket Components Assemble
Drive and Driven Sprocket Components Disassemble
Drive Shaft Oil Seal Assemble - Right Side
Drive Shaft Oil Seal Disassemble - Right Side
Drive Sprocket and Turbine Shaft Assemble
Drive Sprocket and Turbine Shaft Disassemble
Drive Sprocket Support Assemble
Drive Sprocket Support Disassemble
Driven Sprocket Bearing Assemble
Driven Sprocket Bearing Disassemble
Driven Sprocket Support Components Assemble
Driven Sprocket Support Components Disassemble
Driven Sprocket Support Disassemble
Electrical Connector and Manual Valve Assemble
Forward Clutch Assembly Assemble
Forward Clutch Assembly Disassemble
Governor Assembly Disassemble
Governor Drive Gear Assemble
Governor Drive Gear Disassemble
Input Drum Assemble
Input Gear, Carrier, Sun Gear and Drum Disassemble
Input Internal Gear, Carrier, Sun Gear Assemble
Intermediate Band Assemble
Intermediate Band Disassemble
Intermediate Band Servo Disassemble
Intermediate Servo Assemble
Low and Reverse Clutch Assemble
Low and Reverse Clutch Housing Disassemble
Low and Reverse Clutch Piston Assemble
Low and Reverse Clutch Piston Disassemble
Low Roller Clutch and Reaction Carrier Assemble
Low Roller Clutch and Reaction Carrier Disassemble
Low Roller Clutch and Reaction Gearset Disassemble
Low, Reverse Clutch Piston to Case Seal Assemble
Low/Reverse Pipe, Weir and Retainers Assemble
Low/Reverse Pipe, Weir and Retainers Disassemble
Manual Detent Spring and Roller Assemble
Manual Detent Spring and Roller Disassemble
Manual Shaft and Filter Seals Assemble
Oil Pan and Filter Disassemble
Oil Pump Drive Shaft Assemble
Oil Pump Shaft Bearing Assemble
Oil Pump Shaft Bearing Disassemble
Output Shaft Assemble
Output Shaft Disassemble
Park Lock Pawl Assemble
Park Lock Pawl Disassemble
Park System Components Assemble
Park System Components Disassemble
Reaction Sun Gear Assemble
Reaction Sun Gear Disassemble
Spacer Plate and Oil Pump Drive Shaft Disassemble
Third Oil and Case Cup Plugs Assemble
Third Oil and Case Cup Plugs Disassemble
Throttle Valve Lever and Bracket Assembly
Throttle Valve Lever and Bracket Disassemble
Torque Converter Assemble
Torque Converter Clutch Solenoid and Wiring Harness Assemble
Torque Converter Clutch Solenoid and Wiring Harness Disassemble
Torque Converter Disassemble
Torque Converter Fluid Seal Assemble
Torque Converter Fluid Seal Removal
Transmission Fluid Pan and Filter Assemble
Transmission Holding Fixture Assemble
Transmission Holding Fixture Disassemble
Transmission Overhaul
Valve Body and Oil Pump Assemble
Vehicle Speed Sensor and Governor Assemble
Vehicle Speed Sensor and Governor Disassemble
Vent and Line Pressure Plug Assemble
Vent and Line Pressure Plug Disassemble
Electrical/Electronic Schematic Diagrams
Automatic Transmission Controls Schematics
General Diagnostic Information
Functional Test
Tech 1 Data Value Examples
Transmission Component Fluid Leak Diagnosis
General Information
Automatic Transmission Schematic Icons
Automatic Transmission Schematic References
Definitions and Abbreviations
Do Not Use Air Tools
General Information
Mechanical Specifications
Fastener Tightening Specifications
Fluid Capacity Specifications
Oil Pump Specifications
Range Reference
Transmission General Specifications
Other Specifications
Line Pressure
Shift Speed
Removal, Installation, and Replacement
Automatic Transmission Fluid and Filter Replacement
Automatic Transmission Throttle Valve Cable Replacement
Auxiliary Valve Body, Valve Body Pump Replacement
Case Cover Replacement
Drive Axle Oil Seal Replacement
Drive Link Assembly Replacement
Governor Replacement
Intermediate Servo Replacement
Low and Reverse Pipes and Cup Plug Replacement
Park Lock Cable Replacement
Park Lock Pawl Actuator Replacement
Park/Neutral Position Switch Replacement
Range Selector Lever Cable Replacement
Thermo Element Replacement
Torque Converter Clutch Solenoid and Switches Replacement
Transmission Control Replacement
Transmission Fluid Cooler Hose Replacement
Transmission Fluid Filler Tube and Seal Replacement
Transmission Mount Replacement
Transmission Replacement
Transmission Support Replacement
Valve Body Cover Replacement
Vehicle Speed Sensor Replacement